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Operating and Maintenance

Instructions Manual

Series VE46

Pipe Roll Grooving Tool

VE46S and VE46P Manual Feed, In-Place Roll Grooving Tools

Adaptable for Motorized, Semi-Automatic Option

Patented and Patent Pending

WARNING

Failure to follow instructions and warnings could result in serious personal injury,
property damage, and/or product damage.

• Before operating or servicing the VE46 Roll Grooving Tool, read all instructions in

this manual and all warning labels on the tool.

• Wear safety glasses, hardhat, foot protection, and hearing protection.

• Save this operating and maintenance manual.

If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of
this tool, contact Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, e-mail:
[email protected].

TM-VE46 1924 Rev_B.fm Page -1 Wednesday, January 19, 2005 8:59 AM

Содержание VE46 Series

Страница 1: ...Before operating or servicing the VE46 Roll Grooving Tool read all instructions in this manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection Sa...

Страница 2: ...TM VE46 1924 Rev_B fm Page 0 Wednesday January 19 2005 8 59 AM...

Страница 3: ...ths 15 Groove Depth Adjustment 16 Grooving Operation For Pipe Vise Setup or Groove In Place Setup 18 Dismounting the Tool 21 Grooving Operation For Power Drive Setup 22 Maintenance 25 Lubrication 25 P...

Страница 4: ...cluding recom mended precautions are not followed WARNING The use of the word WARNING identifies the pres ence of hazards or unsafe practices that could result in death or serious personal injury if i...

Страница 5: ...er driven tools 5 Stay alert Do not operate the tool if you are drowsy from medication or fatigue Avoid horseplay around the equipment 6 Keep visitors away from the immedi ate work area All visitors s...

Страница 6: ...witch The power drive must be operated with a safety foot switch that is located for easy operator access Never reach across moving parts If the power drive does not contain a safety foot switch conta...

Страница 7: ...or clarity The tool along with this operating and maintenance instructions manual contains trademarks copy rights and or patented features that are the exclu sive property of Victaulic Company CAUTION...

Страница 8: ...lection is based upon tool rating amps and cord length feet Use of a cord size gauge thinner than required will cause sig nificant voltage drop at the power drive while the tool is operating Voltage d...

Страница 9: ...be exaggerated for clarity The tool along with this operating and maintenance instructions manual contains trademarks copyrights and or patented features that are the exclusive property of Victaulic...

Страница 10: ...s 27 N m of torque Position the pipe to overhang the pipe vise approximately 5 12 inches 125 300 mm as shown so that the tool can rotate freely GROOVE IN PLACE SETUP Previously installed piping may be...

Страница 11: ...align with the holes in the inner grooving roll shaft 2 Insert the hex head bolt through the holes in drive shaft drive adapter assembly and inner grooving roll shaft Thread the hex nut with nylon ins...

Страница 12: ...um chuck speed The power drive kit which includes a special power drive mounting plate and hardware must be ordered from the Victaulic Tool Company 1 Remove all components from the pack aging and make...

Страница 13: ...r support arms in position Refer to the power drive manu facturer s instructions 5 Open the chuck of the power drive fully Refer to the power drive manufacturer s in structions 6 Refer to the Preparat...

Страница 14: ...port arms as shown above 8 Tighten the chuck Make sure the chuck jaws engage with the flats of the drive shaft 9 Make sure the switch on the power drive is in the OFF position Plug the power drive int...

Страница 15: ...PREPARATION For proper tool operation and production of grooves that are within Victaulic specifica tions the following guidelines must be fol lowed 1 Victaulic recommends square cut pipe for use wit...

Страница 16: ...fer to the example below EXAMPLE A 20 foot 4 inch 6 2 m length of 6 inch diameter steel pipe is required to finish a section and only 20 foot 6 1 m lengths are available Instead of roll grooving a 20...

Страница 17: ...level when using VE46 and VE26 roll grooving tools with a power drive All other Victaulic roll grooving tools require pipe positioning that is below level 10 1 0 to 1 2 4 inches 51 102 mm Pipe Centerl...

Страница 18: ...n the tool by turning the feed nut clockwise Continue to turn the feed nut clockwise until the grooving rolls make firm contact with the pipe 3 Remove the groove depth gauges from the clip on the tool...

Страница 19: ...or narrow land micrometer can be used to check this dimension at two loca tions 90 apart around the groove The aver age reading must be within the required groove diameter specification 7 If the groov...

Страница 20: ...y turning the feed nut clockwise Continue to turn the feed nut clockwise until the grooving rolls make firm contact with the pipe 6 Set the groove depth by referring to the Groove Depth Adjustment sec...

Страница 21: ...h a 11 4 inch 32 mm socket not supplied may be used in place of the hand crank to operate the VE46 tool in low clearance conditions 9 Advance the grooving roll by turning the feed nut clockwise Refer...

Страница 22: ...e feed and cranking the tool around the pipe until the depth stop collar contacts the trun nion At this point the grooving roll cannot be advanced any further 12 Crank the tool one to three additional...

Страница 23: ...he groov ing roll Retracting the grooving roll loosens the tool from the pipe Failure to follow these instructions could cause the tool to fall resulting in personal injury and or tool damage NOTICE T...

Страница 24: ...operational by depressing the safety foot switch pedal The inner roll must turn CLOCKWISE when viewed from the front of the tool Remove foot from the safety foot switch CAUTION This tool must be used...

Страница 25: ...ing and unloading pipe will place your hands close to the rollers Keep hands are away from the grooving rolls during operation Never reach inside pipe end or across the tool or pipe during operation A...

Страница 26: ...tinue pipe rotation for one to three additional revolutions to ensure groove com pletion 13 Release the safety foot switch pedal and withdraw foot from the safety foot switch 14 If a short length of p...

Страница 27: ...tion grease the bearings at the two grease fittings on the tool with a No 2EP lithium base grease 2 On a weekly basis apply a light oil SAE 10W 30 or equivalent to the threads where the feed screw pas...

Страница 28: ...ble adjust able roller type pipe stand that contains four legs for additional stability Ball transfer roll ers adjustable for 3 4 12 inch pipe accom modate linear and rotational movement The turnstile...

Страница 29: ...feed at the rate specified in the Grooving Operation section The tool will not groove the pipe Pipe is beyond the wall thickness capacity of the tool Refer to the Tool Ratings section on page 29 Pipe...

Страница 30: ...circuit breaker has tripped or a fuse has blown out on the electrical circuit that supplies the power drive Reset the breaker or replace the fuse While grooving loud squeaks echo through the pipe Inco...

Страница 31: ...6 0 6 0 6 0 2 1 6 0 6 0 8 6 5 5 563 0 109 0 258 0 258 0 258 0 109 0 258 0 258 0 375 141 3 2 8 6 6 6 6 6 6 2 8 6 6 6 6 9 5 6 6 625 0 109 0 280 0 280 0 280 0 109 0 280 0 280 0 432 168 3 2 8 7 1 7 1 7 1...

Страница 32: ...is located from the pipe and its width in relation to the housings key width C Dimension The C dimension is the proper diameter at the base of the groove This di mension must be within the diameter s...

Страница 33: ...250 5 303 5 219 0 625 0 656 0 594 0 344 0 375 0 313 5 084 5 064 0 083 0 078 5 35 133 0 134 7 132 6 15 9 16 7 15 1 8 7 9 5 8 0 129 1 128 6 2 2 2 0 135 9 139 7 mm 5 500 5 556 5 469 0 625 0 656 0 594 0 3...

Страница 34: ...ston PA 18044 0031 Phone 610 559 3300 Fax 610 250 8817 e mail victaulic victaulic com VICTAULIC COMPANY OF CANADA VICTAULIC EUROPE 123 Newkirk Road Richmond Hill ON L4C 3G5 Prijkelstraat 36 9810 Nazar...

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