Victaulic VE414 Скачать руководство пользователя страница 30

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VE414

TROUBLESHOOTING

Problem

Possible Cause

Solution

Pipe will not stay in
grooving rolls.

Incorrect pipe positioning.

Improper manual grooving
technique.

See Pipe Support section.

See Grooving Operation -
Grooving Short Pipe Lengths
section.

Pipe stops rotating
during grooving.

Rust or dirt has built up on lower
roll.

Excessive ram pressure.

Ram Speed Control Valve
requires adjustment.

Worn grooving rolls.

Remove accumulation from lower
roll with stiff wire brush.

Reduce ram pressure by turning
valve to the “black” position.

Turn the Ram Speed Control
Valve knob

clockwise

two to

three revolutions to reduce flow.

Inspect lower roll for worn knurls,
replace if worn.

Pipe flare is excessive.

Excessive ram pressure.

Ram Speed Control Valve
requires adjustment.

Pipe support adjusted too high.

Tool is tilted forward.

Incorrect pipe support
positioning, pipe is
“overtracking”.

Stabilizer(s) is pushing pipe to
the left and off center from the
rolls.

Reduce ram pressure by turning
valve to the “black” position.

Turn the Ram Speed Control
Valve knob

clockwise

two to

three revolutions to reduce flow.

Check pipe levelness. See Pipe
Support section.

Check tool levelness. See Tool
Setup section.

Move pipe support to right. See
Pipe Support section.

Back off stabilizer(s) to the
furthest point where it still
stabilizes pipe effectively. See
Stabilizer Adjustment section.

Pipe sways or vibrates
from side to side.

Incorrect stabilizer adjustment.

Use of left hand stabilizer may be
required, if not alrealy utilized.

Move stabilizer in or out until pipe
rotates smoothly.

See Stabilizer Adjustment section
for pipe sizes and length that
require the use of the left hand
stabilizer.

While grooving, loud
squeaks echo through
the pipe.

Incorrect pipe support
positioning, pipe is
“overtracking”.

Pipe not square cut.

Move pipe support to the right.
See Pipe Support section.

Cut pipe end squarely.

Continued on page 31.

Содержание VE414

Страница 1: ...nal injury Before installing operating or servicing this tool read this Manual and all warning labels on the tool Always wear safety glasses and foot protection If you need additional copies of the manual or have any questions about the safe operation of this tool contact Victaulic Tool Company P O Box 31 Easton PA 18044 0031 Phone 610 559 3300 R ...

Страница 2: ...ot related to hazards INDEX Hazard Identification 2 Operator Safety Instructions 3 General 3 Tool Setup 3 Operating Tool 3 Tool Maintenance 3 Introduction 4 Power Requirements 4 Tool Nomenclature 5 Receiving Tool 6 Container Contents 6 Tool Setup 6 Power Hook up 7 Pre Operation Adjustments 7 Grooving Rolls 7 Pipe Preparation 7 Groovable Pipe Lengths 8 Roll Guard Adjustment 10 Pipe Stabilizer Adjus...

Страница 3: ...ol parts are properly installed and adjusted 2 Prevent accidental startings Place power switch in the OFF position prior to connecting electrical power 3 Operate tool from control station side only The tool must be operated with the safety foot switch control located for easy operator access Never reach across moving parts or material being worked on Foot switch should always be accessible to oper...

Страница 4: ...to the Electrical Schematic on page 32 and the name plate data on the drive motor name plate The 220 volt service requires a minimum of 20 amp circuit protection VE414 compo nents are all grounded to the tool frame Be certain frame is properly grounded For other voltages and frequencies contact the Victaulic Tool Company NOTICE Drawings and or pictures in this manual may be exaggerated for clarity...

Страница 5: ...eel Never reach inside pipe end or across the tool or pipe during operation Never manually groove pipe shorter than what is recommended Always groove pipe in a clockwise direction only Never wear loose clothing loose gloves or jewelry while operating tool Be sure guard is properly adjusted before grooving pipe ALWAYS KEEP THIS PAD WITH THE TOOL USE IT TO SET THE GUARDS IN ACCORDANCE WITH THE TOOL ...

Страница 6: ...and color coded for pipe material for your conve nience For grooving to other specifications and other materials see Tool Rating and Roll Selection charts on pages 33 and 34 Grooving rolls for other specifications and other materials must be purchased separately TOOL SETUP 1 Remove all components from the containers and check to be certain all necessary items are included See Receiving Tool 2 The ...

Страница 7: ...n and flip tog gle switch to Jog and retest rotational direc tion It should now be clockwise If not consult the Victaulic Tool Company PRE OPERATION ADJUSTMENTS Every Vic Easy tool is checked adjusted and tested at the factory prior to shipment Before grooving however the following adjustments must be made in sequence to make sure of proper tool operation GROOVING ROLLS Make sure the proper roll s...

Страница 8: ...t fingers and hands Loading and unloading pipe will place your hands close to the rollers Never groove pipe shorter than what is recommended in Table 1 on page 9 NOTICE ALL VICTAULIC ROLL GROOVING TOOL OWNERS AND USERS New Enhanced Tracking Rolls ETR for Victaulic Roll Grooving Tools Enhanced Tracking Rolls ETR In late 1993 Victaulic introduced an improved type of grooving roll called Enhanced Tra...

Страница 9: ... and stainless steel 13 long for Sch 30 and standard wall steel and stainless steel 16 long for aluminum PVC and lightwall steel and stain less steel Always use a pipe stand only for Sch 30 and standard wall steel and stainless steel NOTICE Pipe nipples shorter than those shown in Table 1 are available from Victaulic LONG PIPE LENGTHS With pipe in excess of the maximum length shown in Table 1 a ro...

Страница 10: ...me rolls are changed or pipe size or wall thickness is different from pipe previously grooved 1 Make sure the proper roll set is on the tool for the pipe size and material to be grooved Rolls are marked with the pipe size part num ber and are color coded for pipe material for your convenience See Tool Rating and Roll Selection on pages 33 and 34 If the proper rolls are not on the tool refer to Rol...

Страница 11: ...lose to the rollers Never groove pipe shorter than what is recommended in Table 1 on page 9 8 Remove the guard setting pad from its stor age hook Hold the guard setting pad firmly down against the pipe and push it under the adjustable guards flush against the red plate 9 Loosen the wing nuts and adjust each guard to conform to and lightly pinch the pad against the pipe Tighten wing nuts to secure ...

Страница 12: ...al Operation at the completion of the pre operation adjustments When tool is left in Jog mode with power on pipe is gradually released This may result in pipe falling out of tool Failure to follow this instruction may cause personal injury product or property damage 20 random lengths of 8 pipe size and smaller 10 16 pipe sizes 10 length and shorter 10 16 pipe sizes with 10 length and longer 2 Loos...

Страница 13: ...assembly will return to its upper position and pipe will release GROOVE DIAMETER STOP ADJUSTMENT SELECTOR VALVE SETTING The groove diameter stop must be adjusted for each pipe size or change in wall thickness Groove diameter identified as the C dimen sion for each pipe size is listed under Standard Roll Groove Specifications on pages 35 38 To achieve proper diameter 1 Determine the size and thickn...

Страница 14: ...roll with the pipe end against the lower roll back stop flange 6 Prepare a trial groove To do so follow the Grooving Operation procedures outlined on page 16 NOTICE The selector valve only affects the maximum pressure at which the upper roll forms the groove It does not affect the rate at which the roll retracts from the pipe at the completion of the groove Ram pressure during the formation of the...

Страница 15: ...oove and check the groove diameter again Repeat Steps 7 and 8 until the groove diameter is within specifica tion If excessive pipe flaring or stalling of the drive motor occurs even when roll grooving with the reduced ram pressure black selec tor valve setting adjustment of the Ram Speed Control Valve is required The C dimension groove diameter must always conform to specifications under Roll Groo...

Страница 16: ...ge 6 Grooving Rolls on page 7 Pipe Preparation on page 7 Groovable Pipe Lengths on page 8 Roll Guard Adjustment on page 10 Pipe Stabilizer Adjustment on page 12 Groove Diameter Stop Adjustment Valve Selector Setting on page 13 Adjusting the Ram Speed Control Valve on page 15 To prevent damage to the tool s hydraulics Never operate the tool with the flow control valve completely closed Never attemp...

Страница 17: ...bilizer wheel Never reach inside pipe end or across the tool or pipe during operation Always groove pipe in a clockwise direction only Never groove pipe shorter than what is recommended Never wear loose clothing loose gloves or jewelry while operating tool 4 Insert pipe onto lower roll up against back top flange of lower roll as shown 5 Operator should be positioned as shown 6 To initiate grooving...

Страница 18: ... correct for the diameter and wall thickness of pipe for which it was set under Groove Diameter Stop Adjustment Groove diameter should be checked and adjusted as necessary to ensure grooves are within specification GROOVING SHORT PIPE LENGTHS 1 Set power switch to the ON position 2 Momentarily depress safety foot switch to be certain tool is operational 3 If the upper roll is not in the full open ...

Страница 19: ...iate power depress and hold down the safety foot pedal switch This will produce rota tion of the lower roll which serves to rotate the pipe which in turn rotates the upper roll Check the tracking of the pipe as it rotates to be certain it remains snug against the lower roll back stop flange If it does not stop the tool rotation by releasing the safety pedal switch and check to be certain pipe is l...

Страница 20: ...eries 414 roll grooving tools are designed for fast easy grooving Rolls accommodate several pipe sizes refer to Tool Rating and Roll Selection on pages 33 and 34 eliminating the need for frequent roll changes When a different size range is encountered or special grooving styles are required the grooving rolls must be changed and Pre Operation Adjustments performed again Also different pipe materia...

Страница 21: ...ion Slide Upper Roll will return until the slide spacer contacts the cylinder mounting block 8 Set power switch to the OFF position ROLL REMOVAL 1 Set power switch to the OFF position UPPER ROLL 4 16 1 With a wrench loosen and remove upper roll bolt as shown Place on a clean surface Always turn off power before making roll change Accidental start up of tool may result in serious personal injury ...

Страница 22: ...Roll Removal on page 21 2 Lightly lubricate lower shaft with a thin film of oil or grease before installing the lower roll Slide lower roll Part No R 902 416 L03 onto main shaft Properly align roll with Woodruff key on main shaft 3 Place flat washer Part No N W01 120 000 onto 3 bolt Part No N S02 120 304 Install bolt and washer as shown Securely tighten bolt with a wrench NOTICE Be careful not to ...

Страница 23: ...er bearing inside upper roll for proper lubrication and condition Make repairs as necessary LOWER ROLL 1 Slide desired size lower roll fully onto main shaft with the marked side facing forward as shown Properly align roll with the Woodruff key on main shaft NOTE To aid in removing roll at a later time you may apply a thin film of oil or grease anti seize lubricant to the main shaft before install ...

Страница 24: ...AINTENANCE GENERAL This manual provides information to permit the operator of Series 414 tools to keep his equip ment in top operating condition and to guide him in making repairs when it becomes neces sary Replacement parts applicable only to these tools should be ordered from Victaulic to ensure proper operation of the tool All parts are FOB Easton Pennsylvania at the price in effect at the time...

Страница 25: ...id when higher temperatures are reached Change the hydraulic oil and filter every 4000 hours of operation TO DRAIN THE OIL 1 Remove the hydraulic breather cap atop the hydraulic tank 2 Remove the drain plug in the hydraulic line next to the tank Permit the oil to drain into a 1 gallon or larger container TO REMOVE THE FILTER 1 With an oil filter wrench loosen the filter 2 By hand remove the filter...

Страница 26: ...epress the safety foot switch and observe the hydraulic fluid start flowing through the bleeder tube The fluid should have air bubbles in it Continue running the fluid through the bleeder tube for at least five minutes While doing this lightly tap on all of the steel hydrau lic tubes to free air trapped on tubing inside walls Also manually depress and release the hydraulic cylinder ram several tim...

Страница 27: ...y Release the foot switch and the hydraulic ram should return to its full up posi tion Repeat this several times 15 Set the valve on the front of the tool to the red position and repeat Step 14 16 If the slide does not move fairly rapidly in the downward direction repeat Steps 2 15 17 Set power switch to the OFF position GEAR REDUCER OIL LEVEL CHECK 1 Remove oil level plug from gear reducer see Fi...

Страница 28: ... Exxon Co USA Nuto H 32 Gulf Oil Corp Harmony 32 AW Kendall Refining Co Kenoil R O AW 32 Lubriplate HO O Mobil Oil Corp Mobil DTE 24 Pennzoil Products Co AW 32 Hyd Oil Penreco Oil 32 Shell Oil Co Tellus 32 Sun Refining Survis 706 816 WR Texaco Inc Rando Oil HD 32 PARTS ORDERING INFORMATION When ordering parts the following information is necessary for the Victaulic Tool Company to process the orde...

Страница 29: ...stable for pipe from 12 will accommodate linear and rotational movement Turnstile design permits easy swivel for groov ing both pipe ends Contact Victaulic for details VAPS 224 Also available is Victaulic Model 224 It has fea tures similar to Model 112 It is suitable for pipe sizes from 2 24 Consult Victaulic for details OPTIONAL ROLLS See Tool Rating and Roll Selection charts on pages 33 and 34 f...

Страница 30: ...ning pipe is overtracking Stabilizer s is pushing pipe to the left and off center from the rolls Reduce ram pressure by turning valve to the black position Turn the Ram Speed Control Valve knob clockwise two to three revolutions to reduce flow Check pipe levelness See Pipe Support section Check tool levelness See Tool Setup section Move pipe support to right See Pipe Support section Back off stabi...

Страница 31: ...from pipe end Pump won t start or lower roll won t rotate Main power is off Thermal units tripped Fuses blown Turn on main power Reset thermal units Check fuses and replace as necessary Tool comes up to operating pressure excessively slow Air in hydraulic system Bleed air from hydraulic system Upper roll won t rotate Dirt trapped between roll and slide or retaining plate Remove upper roll and clea...

Страница 32: ...OL VALVE 4 WAY 110V 1 60 HZ CONTROL VALVE 1 2 X2 X1 4 MS H4 H2 H3 H1 150 VA SEE PRIMARY HOOK UP BELOW M 5HP T1 T2 T3 L1 L2 L3 T1 T2 T3 L1 L2 L3 B 25 0 230V B 11 5 460V THERMAL UNITS TOOL POWER RATING 230 OR 460 VOLT 3 PHASE 60 HZ 13 4 AMP FULL LOAD 230 VOLTS 6 7 AMP FULL LOAD 460 VOLTS INCOMING POWER MUST BE SHORT CIRCUIT PROTECTED BY BREAKER OR FUSE 3 5 230 460V 3 60 HZ SUPPLY MS T1 T2 ...

Страница 33: ...9 0 258 152 4 2 77 9 53 6 55 6 55 2 77 6 55 6 0 109 0 375 0 280 0 280 0 109 0 280 0 280 0 432 168 3 2 77 9 53 7 11 7 11 2 77 7 11 7 11 10 97 8 O D 0 109 0 375 0 250 0 322 0 109 0 322 Lower Roll R908416L12 Upper Roll R9A8416U16 Lower Roll RZ08416L12 Upper Roll RZA8416U12 203 2 2 77 9 53 6 35 8 22 2 77 8 22 8 0 109 0 375 0 250 0 322 0 109 0 322 0 322 0 500 219 1 2 77 9 53 6 35 8 22 2 77 8 22 8 22 12...

Страница 34: ...9 2 1 3 0 3 0 083 0 120 101 6 2 1 3 0 4 0 083 0 120 Lower Roll RX04416L06 Upper Roll RXA4416U06 114 3 2 1 3 0 5 0 109 0 134 141 3 2 8 3 4 6 0 109 0 134 168 3 2 8 3 4 8 0 109 0 148 Lower Roll RX08416L12 Upper Roll RXA8416U16 219 1 2 8 3 8 10 0 134 0 165 273 0 3 4 4 2 12 0 156 0 180 323 9 4 0 4 6 14 0 156 0 188 0 250 Lower Roll RX14416L16 Upper Roll RXA8416U16 355 6 3 96 4 77 6 35 16 0 165 0 188 0 2...

Страница 35: ... 0 625 0 344 4 834 0 020 0 083 0 095 5 10 127 0 127 0 1 27 0 79 15 88 8 74 122 78 0 51 2 11 2 41 129 5 5 O D 5 250 0 053 0 031 0 625 0 344 5 084 0 020 0 083 0 109 5 35 133 0 133 0 1 70 0 79 15 88 8 74 129 13 0 51 2 11 2 77 135 9 5 O D 5 500 0 056 0 031 0 625 0 344 5 334 0 020 0 083 0 109 5 60 139 7 139 7 1 42 0 79 15 88 8 74 135 48 0 51 2 11 2 77 142 2 5 5 563 0 056 0 031 0 625 0 344 5 395 0 022 0...

Страница 36: ...ed For IPS pipe the maximum allowable tolerance from square cut ends is 0 030 for 3 0 045 for 4 6 and 0 060 for sizes 8 O D and above measured from true square line COLUMN 3 Gasket seat The pipe surface shall be free from indentations roll marks and projections from the end of the pipe to the groove to provide a leak tight seal for the gasket All loose paint scale dirt chips grease and rust must b...

Страница 37: ...IFICATIONS NOTES COLUMN 1 Nominal ASTM B 88 drawn copper tubing size COLUMN 2 Outside diameter The outside diameter of roll grooved tubing shall not vary more than the tolerance listed The maximum allowable tolerance from square cut ends is 0 030 0 8 mm for 2 3 60 3 88 9 mm 0 045 1 1 mm for 4 6 114 3 168 3 mm measured from true square line COLUMN 3 Gasket seat The tubing surface shall be free from...

Страница 38: ...ve must be maintained within the C diameter tolerance listed COLUMN 6 Groove depth For reference only Groove must conform to the groove diameter C listed COLUMN 7 Minimum allowable wall thickness This is the minimum wall thickness which may be grooved 0886 6A 1 2 3 4 5 6 7 8 SIZE Nom In Actual mm Dimensions Inches mm Pipe Outside Dia O D Gasket Seat A Groove Width B Groove Diameter C Groove Depth ...

Страница 39: ...0 0 134 0 165 0 250 0 307 0 365 0 365 0 594 273 0 3 4 4 2 6 4 7 8 9 3 9 3 15 1 12 0 156 0 180 0 250 0 330 0 406 0 375 0 688 323 9 4 0 4 6 6 4 8 4 10 3 9 5 17 4 14 0 156 0 188 0 250 0 312 0 375 0 437 0 375 0 750 355 6 4 0 4 8 6 4 7 9 9 5 11 1 9 5 19 0 16 0 165 0 188 0 250 0 312 0 375 0 500 0 375 0 843 406 4 4 2 4 8 6 4 7 9 9 5 12 7 9 5 21 4 For reference only The VE414 cannot groove all schedules o...

Страница 40: ... Stocks Worldwide Victaulic reserves the right to change product specifications designs and standard equipment without notice and without obligation Registered Trademark of Victaulic Copyright 1999 Victaulic Printed in U S A TM VE414 2201 Rev D 11 99 ...

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