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02/2017

 

www.vgebv.nl

 

8/18

 

Manual for: 

VGE Pro UV Control  400/420/600 and VGE Pro UV Control  140/200    

EP600001, EP200002 

 

 

 

4     Wiring

 

 

• Make sure that the mains voltage is within the tolerances given in the data sheet. 
• Make sure that imbalances in 3 phase mains supply will not lead to mains voltage outside the specified range. 
• We recommend slow-blow lead fuses for protection. For fuse rating we recommend the specified 'max. input current 

value' plus at least 15%. 

Note:    

After connecting to mains, the inrush current may reach high values of up to 120A in the first µs. 
If lamps are lit, the mains current increases to the specified 'input current' value. 

 

 

X1 supply voltage terminal

 

230V AC +/-10% 

 

X2 main switch terminal 

(for bipolar main switches) 

contacts have to be closed as shown 
to power system 

 

X3 / X4 / X5 lamp terminals

 

the connection wires to the lamp electrodes 
must never be mixed up 
 
1 = white 
2 = red 
3 = brown 
4 = black 

 
X6 relays 1/2/3/4

 

1 s OK 
2 warning 
3 alarm 
4 reserve 

 

X7 digital sensor terminal 

1 = brown 
2 = white 
3 = blue 
4 = black 

 

X8 UV diode sensor terminal 

1 = blue 
2 = black 

 

X9 current input terminal

 

including 12V DC supply for external module 

 

X10 current output terminal

 

 

X11 temperature sensor terminal

 

including ground connector for cable shield 

 

X12 RS485 terminal modbus

 

including ground connector for cable shield 

 

 

 
X13 (Flow) switch 2 terminal

 

including 12V DC supply for external module function 
depends on operating software 
For connecting a passive switch use 1 and 2 

 

X14 control panel terminal

 

standard RJ-45 connector, use CAT5e patch cable 

 

X15 switch 1 terminal

 

apply 100...250V AC for remote start, if function is enabled 

 

X18 interlock 1

 

contacts have to be closed as shown 
to enable ballast function and to power ballast section 

 

S1 lamp status LEDs for lamps A/B/C 

solid green:              lamp operation OK 
green blinking: filament preheating 
solid red:  lamp fault 

 

S2 system status LEDs

 

1. interlock terminal contacts closed 
2. connection to frontend 

- fast blinking: OK 
- slow blinking: fault 

3. modbus communication 
4. switch 1: activated (voltage 100...250V AC present) 
5. switch 2: activated (contacts A-B closed) 

 

S3 ballast status

 

ballast section activated 

 

S4 DIPswitch

 

factory service, all switches have to be set to 

‚off‘

Содержание EP200002

Страница 1: ...ture monitoring digital UV temperature sensors UV photodiode sensor KTY temperature sensor remote start and status monitoring remote start input Interlock mains switch 3 relay contacts 4 20mA signal input output manufacturer VGE International B V Ekkersrijt 4304 5692DH Son name of product VGE Pro UV Control Monitor 420 600 and VGE Pro UV Control Monitor 140 200 article code EP600001 EP200002 suita...

Страница 2: ...W mains 230 V AC 0 C 32 F 55 C 131 F ballast heat sink temperature overheating shutdown on exceeding 80 C 176 F storage temperature 0 C 32 F 40 C 104 F cooling of unit forced cooling using integrated fan internal fan lagtime 1 min IP protection cabinet IP54 Altitude 2000 m above sea level operating position vertical lamp terminals at bottom lamp cable 4 wire cable length per lamp max 30 m Wiring s...

Страница 3: ...ens digital sensor terminal X7 1 12V DC supply 2 signal A 3 signal B 4 ground for signal supply UV UV diode sensor terminal X8 1 cathode 2 anode shield Iin current input terminal X9 1 12V DC supply 2 signal 3 ground for signal supply relay function depends on operating software potential free resistive load max current 8A at 250V AC 24V DC min current 10mA at 5V max voltage 250C AC 80V DC Note Whe...

Страница 4: ...rent 1mA at loop resistance 0Ω loop resistance max 1kΩ 12V DC supply voltage output power max 1W not sustained short circuit proof short circuit current max 250mA max 10s Note The overall power consumption of switch 2 digisens and current input Iin must not exceed 1 5W otherwhile the unit will be switched off automatically interface to control panel connection using CAT5e patch cable includes powe...

Страница 5: ...nel during operation mains voltage monitoring during preheating during ignition during lamp operation turn off all lamps if mains voltage too low or too high brownout blackout detection during preheating turn off all lamps detection during lamp operation restart lamps without preheating if brownout blackout duration is below max value overheating protection during preheating during ignition during...

Страница 6: ...vollständige Einhaltung folgender Normen Compliance of the designated products with directive specifications is confirmed and proved by complete adherence of the following standards EN 61000 6 2 2005 Fachgrundnormen Störfestigkeit für Industriebereiche AC 2005 Generic standards Immunity for industrial environments EN 61000 3 2 2006 Grenzwerte Grenzwerte für Oberschwingungsströme A1 2009 A2 2009 Li...

Страница 7: ...s voltage before starting any service actions Repeated rapid switching might lead to a fault Do not turn off and on the unit within less than 10 seconds During ballast section start up in case of lamp defects or due to wrong lamp wiring high voltages up to 1200Veff may occur at the lamp terminals This high voltage may be present for a couple of milliseconds until the internal protection circuits s...

Страница 8: ...brown 2 white 3 blue 4 black X8 UV diode sensor terminal 1 blue 2 black X9 current input terminal including 12V DC supply for external module X10 current output terminal X11 temperature sensor terminal including ground connector for cable shield X12 RS485 terminal modbus including ground connector for cable shield X13 Flow switch 2 terminal including 12V DC supply for external module function depe...

Страница 9: ...ull out the cable gently the terminal should not allow the wire to move RS485 communication cable routing Use twisted pair shielded cable for communication wiring connect shield to the central earth point Do not cross RS485 communication cables and mains or lamp cables If this is unavoidable cross the cables at right angles as far apart as possible in order to reduce high frequency coupling Do not...

Страница 10: ...he control panel frontend Depending on operation software selected operation states can be signalised via relay 1 4 A number of status LEDs directly at the base unit give additional status information lamp status LEDs S1 red ON lamp fault blinking in start up sequence only if auto restart is activated green ON lamp on blinking preheating both LEDs OFF lamp off ballast status LED S3 ballas on yello...

Страница 11: ... the cursor use buttons UP DOWN and RIGHT LEFT Power the system Switch on main switch or connect power plug à system remains in standby mode Switching ON the system Press button RIGHT to enter the System ON OFF menu Move in menu to system on by button DOWN and press button ENTER to start lamp operation à The UV lamps will be operated with its nominal operation parameter Systemstatusindication fron...

Страница 12: ...urred clock info screen 1 UV value if UV sensor is present info screen 2 Temperature of frontend board Temperature of the ballasts on base board External Temperature if external temperature sensor is present Info screen 3 actual lamp current and lamp power of all lamps Info screen 4 Lamp hour counter Lamp switch on cycle counter Remaining lamp lifetime The number of info screens may vary depending...

Страница 13: ...ributor for lamp details An appropriate measuring technique is needed to determine the impact on the lamp if ballast settings are changed Note use this feature to adjust the system to the actual operation conditions e g environment temperature Installation and configuration of digital UV Sensor to be specified see Settings submenu overview main menu à settings à UV sensor Installation and configur...

Страница 14: ...or messages e g lamp error this menu will be left automatically UVhold This function will freeze the measured UV value on display The function is required for drinking water applications for reference checks according to DVGW or OENORM Note The function is only available if a digital UV sensor is present UV lamps are operating and warm up time is expired The UV hold function will be left automatic...

Страница 15: ...r of failed lamps allowed to be off before giving an alarm If less or equal number of lamps are defective as set in this menu the system will generate a lamp warning event and set the warning relay If more lamps are off than specified here the system will reset the operation relay and generate a lamp error event max lamprestarts default 3 A number of restarts can be allowed if a lamp cannot be ign...

Страница 16: ...V value is not been checked for warning or alarm state during this warm up time Note a lamp re ignition attempt causes a restart of the warm up delay timer shortwarmuptime default N No If enabled the warm up time is shortened to 30 sec if a UV sensor is activated and the UV values of all UV sensors are above their warning thresholds restartdelay default 240 sec set the restart delay 5 3600 sec Thi...

Страница 17: ...ve UV value of all sensors connected warnvalue default 80W m UV warning threshold for activating warning relay on base unit and yellow LED warning on frontend alarmvalue default 60W m UV alarm threshold for activating alarm relay on base unit and red LED alarm on frontend calibrationfactor default 100 adjust the displayed UV value on deviations from a reference sensor address enter submenu for set...

Страница 18: ... UV alarm main menu à settings à temperature contains all system settings for internal and external temperature measurement as well as warning and alarm delays exit Exit menu externaltemp external temperature sensor setup type alarm warning thresholds cool down to threshold internaltemp internal temperature sensor setup warning threshold warndelay default 60 sec set appropriate delay alarmdelay de...

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