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Table of Contents

 

Rev. 5/8/2019 

ZLTT MANUAL 

Table of Contents

 

Copyright 2019 Vestil Manufacturing Co. 

Page 11 of 15 

 

  Releasing the DOWN button during operation causes motion to stop. 

The tabletop maintains position until you press a control button. 

  A lower limit switch stops the motor when the tabletop is completely 

lowered. 

 

B. TILT UP and TILT DOWN functions 

1.  Tilt the tabletop by pressing the TILT UP button. 

  The motor turns and rotates the gear pump. While the pump rotates, oil 

is drawn out of the reservoir.  

  Oil passes through the suction filter and enters the pump. 

  The pump propels oil through the check valve and towards the lift 

cylinders. 

  Releasing the button immediately halts the tabletop. 

  A limit switch automatically turns off the motor when the tabletop 

reaches its maximum height.  

 

2.  Un-tilt the tabletop by pressing the TILT DOWN button. 

  The lowering valve opens and bypasses the check valve. Oil in the cylinder flows to the reservoir. Oil flow 

is regulated by the pressure compensated flow control valve. By regulating the volume of oil that can flow 

through the spool, the tabletop un-tilts at a constant speed. 

  Releasing the TILT  DOWN button during operation causes motion to stop. The tabletop maintains 

position until you press a control button. 

  A lower limit switch stops the motor when the tabletop is completely un-tilted. 

 

Hydraulic system issues and solutions 

  Refer to the 

Hydraulic Circuit Diagram

 on p. 3 as necessary to determine component location. 

A.  If the table slowly lowers  or un-tilts

  without pressing either of the necessary control  buttons, then the 

corresponding lowering cartridge valve needs to be cleaned. Remove, inspect, and clean the lowering cartridge 

valve. If the tabletop 

un-tilts

 on its own, valve LLB must be removed and cleaned. If the table 

lowers

 on its own, 

remove and clean valve LLA. 

1.  Press the TILT DOWN button. Then, press the LOWER button until the tabletop returns to home position. 

2.  Disconnect all electrical power to the equipment. 

3.  Unload the table. 

4.  Remove the valve retaining nut that fastens the solenoid coil to the valve stem. Then, unscrew the valve 

from the manifold (not shown). 

NOTE

: The end of the valve inside the dashed lines winds into the manifold. It is not visible until the 

valve is unscrewed from the manifold. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.  Inspect the outside of the valve and the valve cavity in the manifold (not shown) for debris.  Replace the 

valve if the valve stem is bent. 

6.  Inspect the O-ring and the outer seal for cuts, tears etc. 

7.  Remove debris from the valve: 

a.  Use a small screwdriver to press on the end of the valve. Insert the screwdriver into the valve as shown 

on the following page.  A poppet inside the valve is held closed by spring tension.  If the poppet is 

unaffected by debris, it  moves  approximately 

1

/

16

” when pressed. If the poppet cannot move when 

pressed, the valve might be damaged. Blow compressed air through the valve while pressing  the 

poppet open. Mineral-spirits or kerosene can be used to flush debris out of the valve. 

Handheld Controller and 

Control Buttons 

 

 

 

 

Valve 

 

O-ring (round) 

Outer seal (2 parts) 

 Screen 

Valve retaining 

hex nut 

 

Screen 

Outer seal 

(flat) 

  

 

O-ring 

(round) 

Valve threads that 

wind into manifold 

Solenoid coil  

Valve assembly 

Valve stem 

TILT 

UP 

TILT 

DOWN 

  LIFT 

 

  LOWER 

Содержание ZLTT Series

Страница 1: ...ur Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at http www vestilmfg com parts_info htm Table of Contents Specifications 2 Signal Words 2 Hazards...

Страница 2: ...1 6cm 44 111 8cm 48 121 9cm 83 3 4 212 7cm 69 1 4 175 9cm 4 000 lb 1 818 2 kg 2630 lb 1195 5 kg ZLTT 5272 2 48 71 1 2 181 6cm 52 132 1cm 48 121 9cm 83 3 4 212 7cm 77 1 4 196 2cm 2 000 lb 909 1 kg 2756...

Страница 3: ...he machine to support people This table is designed only for material handling Always watch the tabletop carefully as well as the load container while raising and lowering it This crane is designed fo...

Страница 4: ...10 102 Weldment leg assembly left 1 20 64135 Pin roll 3 16 x1 1 4 4 7 99 021 906 001 99 021 901 001 Cylinder hydraulic ram style ZLTT 4452 2 36 2 1 2 x10 ZLTT 4452 4 36 3 x10 2 21 15 112 002 Pin cylin...

Страница 5: ...0 102 Weldment leg assembly left 1 20 64135 Pin roll 3 16 x1 1 4 4 7 99 021 906 001 99 021 901 001 Cylinder hydraulic ram style ZLTT 5252 2 48 2 1 2 x10 ZLTT 5252 4 36 3 x 10 2 21 15 112 002 Pin cylin...

Страница 6: ...ment leg assembly left 1 20 64135 Pin roll 3 16 x1 1 4 4 7 99 021 906 001 99 021 901 001 Cylinder hydraulic ram style ZLTT 4472 2 48 2 1 2 x10 ZLTT 4472 4 48 3 x 10 2 21 15 112 002 Pin cylinder bracke...

Страница 7: ...ment leg assembly left 1 20 64135 Pin roll 3 16 x1 1 4 4 7 99 021 906 001 99 021 901 001 Cylinder hydraulic ram style ZLTT 5272 2 48 2 1 2 x10 ZLTT 5272 4 48 3 x 10 2 21 15 112 002 Pin cylinder bracke...

Страница 8: ...0VAC Single Phase Electric Circuit Diagram 04124019 Rev D NOTE Overcurrent short circuit protection and disconnect must be provided by the end user Control relay base layout top view Control relay bas...

Страница 9: ...he necessary length of the anchor bolts should be determined by the building engineer Drill 1 2 holes into the concrete at the location of each bracket hole to the necessary depth for your anchor bolt...

Страница 10: ...opens a path for fluid to flow back to the reservoir if fluid pressure exceeds 3 000psi The relief valve is a safety feature designed to prevent damage to the hydraulic system that would otherwise be...

Страница 11: ...ut pressing either of the necessary control buttons then the corresponding lowering cartridge valve needs to be cleaned Remove inspect and clean the lowering cartridge valve If the tabletop un tilts o...

Страница 12: ...levated table Describe the motion of the table as it rises as well as how it sounds Tilt the table Take more photographs and again describe the motion and sounds heard as the power unit operates Un ti...

Страница 13: ...oil of viscosity grade 150 SUS at 100 F ISO 32 at 40 C such as AW 32 or HO 150 or a non synthetic transmission fluid Synthetic transmission fluid can be used but only after slushing the hydraulic sys...

Страница 14: ...breakers and overloads to determine cause u Test all parts of circuit with multi meter v Walk around the table and look for items material etc interfering with table movement w Check solenoid with mu...

Страница 15: ...aulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How...

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