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SWA-60 manual.doc

SWA-Series Semi-Automatic Stretch Wrapping Machines

Instruction Manual

Receiving instructions:

After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the packaging
and maintains the orientation of the product in the packaging; then inspect the product closely to determine
whether it sustained damage during transport.

If damage is discovered during the inspection, immediately

record a complete description of the damage on the bill of lading

. If the product is undamaged, discard the

packaging.

NOTES:

1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where the
product is

used

is exclusively the responsibility of the owner/end-user.

2) VESTIL is

not liable

for any injury or property damage that occurs as a consequence of failing to apply either:

a) Instructions in this manual; or b) Information provided on labels affixed to the product. Neither is Vestil
responsible for

any

consequential damages sustained as a result of failing to exercise sound judgment while

assembling, installing, using or maintaining this product.

V

ESTIL

M

ANUFACTURING

C

ORP

.

www.vestilmfg.com

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Содержание SWA Series

Страница 1: ...damage on the bill of lading If the product is undamaged discard the packaging NOTES 1 Compliance with laws regulations codes and non voluntary standards enforced in the location where the product is...

Страница 2: ...e 11 5 Assemble the Pre stretch Unit 12 5 Control Panel 13 1 Description of key pad s function on the control panel 14 2 Wrapping function control 16 3 Status indication 18 4 Breakdown indication 20 5...

Страница 3: ...n before completing wrapping cycle 55 7 2 Turntable doesn t stop after completing wrapping cycle 56 8 LS1 LS2 PS1 PS2 PH not operating normally on PC board KS 050202 key 56 9 Control panel buttons not...

Страница 4: ...ly and at peak efficiency W e have m ade every effort to ensure that all inf ormation in this Guide is up to date However our com mitment to continuously improve all our products may result in you rec...

Страница 5: ...T OP RUN DIGITAL KEY PA D VFD M Missionary BOX CONTROL 8 7 4 5 PS2 Film Cut LS3 Up LS4 Down 1 2 Power FRE Q SET LC M2E ENTER MODE R ESET STOP R UN DIGITALKEYPAD VFD M LS2 2 6 9 M1 LS2 1 LS2 PS1 M1Moto...

Страница 6: ...e rotating chain If hand tangled into the chain and sprocket can cause severe injury The dangerous location is in m otor reduction gear head Keep hand cloths and body clear o f the rotating gears If h...

Страница 7: ...3 2 Safety devices of turning table interlocking function of safety guard Buttons of emergency stop are SB1 which would disconnect to main power and SB2 which would disconnect to controller SB1 Contro...

Страница 8: ...F Manual SM 1517R 110V 100514 14 05 2010 5 Fixed guard for knife Fixed guard for roller Fixed guard for chain Fixed guard for chain Fixed guard for chain 3 3 Safety guards...

Страница 9: ...Manual SM 1517R 110V 100514 14 05 2010 6 Turntable Pre Stretch Unit 3 4 Moving elements Moving parts name Movement Power source Pre Stretch Unit Up or down Motor Turntable Up to open down to close Mot...

Страница 10: ...F Manual SM 1517R 110V 100514 14 05 2010 7 Lower limit switch Emergency stop button Main power switch Lower limit switch Upper limit switch 3 5 Safety related components...

Страница 11: ...Packing and Unpacking 1 In general the machine was packed with carton and pallet The processes are as follows 2 Please refer to machine weight in page 2 to arrange handling equipment 3 Before unpackin...

Страница 12: ...ual SM 1517R 110V 100514 14 05 2010 9 3 Fix the supporting frames 4 Put and fix the side carton 5 Fold the carton to cover the top and fix by nails with plastic washers 6 Tighten the pack with steel s...

Страница 13: ...d in their positions and all m ovable accessories should be removed from machine 5 During handling people are strictly prohibited from entering into the path of m achine movement 6 While transportatio...

Страница 14: ...in or steel cable on a fork lift Get five M5X25 screws ready from the tool box 4 Rise the fork up around 2m high 5 Slowly move back the fork lift until the Pillar is up around 80 degree to the ground...

Страница 15: ...ts into place and hook the pre stretch unit onto the film seat Make sure bolts are tightened onto the film seat to secure the pre stretch unit and ensure safe operation Connect XP3 onto XS3 and tighte...

Страница 16: ...scent Key Pre stretch Unit Carrier Descent Key PS1 LS2 1 M1 LS2 2 LS2 Phase A SERIES NO FA X 886 4 533 6776 SHII MEEI IND USTRIAL CO LTD Kgs WEIGHT bar AIR SM ITEM NO TEL 886 4 533 6601 DATE V STRETCH...

Страница 17: ...ding on different needs Please note that wrapping cycle can not be set to 0 as to lengthen the life span of the elevation motor No of Lower Layers Counted Displays the num ber of com pleted lower laye...

Страница 18: ...h is turned ON the switch will jam the control panel door and prevent it from being opened to provide safety Please note that if the control panel door is to be opened this switch must be turned OFF o...

Страница 19: ...pping cycles Also press this button if the film wrapping reaches a particular height of the pack age and further m ore wrapping above is not desired 2 If the emergency button is activated during wrapp...

Страница 20: ...n with the Auto Manual buttons W hen set at Auto press this button to lower follower plate onto package until tight af ter which the f ollower plate stops lowering and turntable rotation starts If set...

Страница 21: ...Stand By AUTO The machine is in standby status Film Seat Zero Return The film carrier is descending back to the Zero point Turntable Zero Return The turntable is rotating back to the Zero point Film C...

Страница 22: ...19 Follower Plate Down The Follower Plate is descending LS4 Down If this light on indicates the Follower Pla te has clam ped the package tight and the Follower Plate will be stopped If this light has...

Страница 23: ...film only SM 1517Rhas this function M1 Motor Trip Out The M1 motor is overloaded and its breaker jumped M2 Motor Trip Out The M2 motor is overloaded and its breaker jumped Emergency Stop Emergency St...

Страница 24: ...ration the pre Stretch Unit is ascending or descending LS1 Upper Limit Safety Switch Indicator If this LED light is on indicates the package has over the packing height lim it of this m achine or the...

Страница 25: ...counter and an indication of a complete rotation Counting Function When the turntable com pletes a rotation this i ndicator will flash once and the counter num ber will be increased by one until the r...

Страница 26: ...x 60cm of film in counter Clock direction 2 Place film into film seat 3 Pull down film seat cover lock 4 Open film seat cover 5 Pull out f ilm between f ilm seat cover And film seat rollers 6 Have at...

Страница 27: ...m of 320 which is called the Second Stage Pre stretch and its adjusting method is shown below There are 2 sets of nuts and bolts located on the top and bottom of the free roller and is used to adjust...

Страница 28: ...Turn power switch to ON position 2 Set number of upper and lower layer cycles 3 Set film tension 4 Set film seat speed 5 Pull out a sm all length of film and tie to pallet or to hook on turntable 6 P...

Страница 29: ...ing turntable Firstly remove the 4 fixing screws from the turntable then screw on the 2 lifting devices onto turntable perpendicularly Use one of the f orklift s f orks to penetrate the lifting device...

Страница 30: ...shape spanner in counter clockwise direction loosen the two M8 bolts 2 Use a 14mm open spanner in clockwise direction turn the M14 nut to tighten the chain 3 Similar to step 1 use a 6m m L shape span...

Страница 31: ...dc power to sps1 Mean Well NES 15 24 Ue 240VAC OUT DC 24V 1A EN60950 EN61000 4 5 CE SP3 Switching power supply supply dc power to brake Mean Well PS 65 24 Ue 240VAC OUT DC 24V 2 7A EN60950 EN61000 4 5...

Страница 32: ...speed DELTA VFD004E11A Ue 115VAC 0 40KW EN50178 EN61800 3 CE UL IVR3 Inverter controls motor3 s speed DELTA VFD004E11A Ue 115VAC 0 40KW EN50178 EN61800 3 CE UL FAN Heat sink PROFANTEC P1082HST Ue 115...

Страница 33: ...115 CE LS2 Lower limit switch COCA AZ 8104 Ue 240VAC Ith 5A 73 23 EEC CE LS2 1 Lower limit switch COCA AZ 8104 Ue 240VAC Ith 5A 73 23 EEC CE LS2 2 Lower limit switch OMRON Z 15GQ22 B Ue 250VAC Ith 15A...

Страница 34: ...0VAC IP54 EN60034 1 CE M 3 Motor Liming Co Ltd 3 AC 230VAC 0 2kW xxx BK2 Brake for motor2 T G P Co SBV 063 DC24V EN60034 1 CE XS1 Connector STARHL CP00401627 Ue 380VAC Ith 16A 4 POLES IP67 CEI23 12 VI...

Страница 35: ...nufacture Type Technical data Complies with the following standards Marking of conformity granted XP4 Connector STARHL CP20301624 Ue 220VAC Ith 16A 3 POLES IP54 CEI23 12 VII CE TB9 TB11 Term inal bloc...

Страница 36: ...SM 1517R P 1 EMC P 2 7 INVERTER3 VFD004E 11A 0 4KW AC 115V SM 1517R P 5 EMC P 2 9 SW ITCHING POWER SUPPLY PD 25A DC5V SM 1517R P 1 EMC P 5 10 SW ITCHING POWER SUPPLY PS 65 24 DC24V 2 7A SM 1517R P 1 E...

Страница 37: ...5 2010 34 10 3 Electrical Wiring Diagram SPI KS 050202 KEY POWER SUPPLY KS 0050201 IVlB SP2 KEYBOARD POWER SUPPLY CONTROLLER I l IVR3 V IVRI IVR2 INVERTER INVERTER INVERTER SM 151 7R SM 131 7R l llOV...

Страница 38: ...4 100 240VAC 3 0 61A lO 60HZ O llmm PD 25A 4 1 21mm POWERSUPPLYPCB DC 12V1 2A FA i DC 24V 2 7A w TB9 XN xs t L SP3 65W 61 J i 1 C W I II L 2 I r VAC i 61C lmm L INI u V W lmm rn s l l f 1 J i 5 3 X 22...

Страница 39: ...W2 lA 26D 2 lOO 240VAC f O 6lA lO 60HZ PD 25A POWER SUPPLY PCB lOP CN4 KS 050201 KEY 4 I 26P eN L J r 50 Nil eN CN4 em E 26 KS 050201 MB F l lP 4P 2P 4P 1 3 2 2 4 f l J l J l J l J l J l J Nil C1 8 1...

Страница 40: ...F Manual SM 1517R 110V 100514 14 05 2010 37 I I rn a N a a J r o N o or o 2...

Страница 41: ...en irJ en 1 0 0 6 oS ON ZSi 0 In t i N n a IS 6 N ON lSi a a J N ZI f f is AO AO AO f f f ZEd ZEd ZSd f f f Sd ISd ISd M ISd f f a f l d N I a os os z nn a os f f J f 6 j oS l oS nn 6 f I oS ZS ZS f...

Страница 42: ...u i2 u t J q U r i J J 0 o t l l ljlOV II l tIJ O llmm 0 1 0 f l f_ OH B1 f 2 B FIlA 26C 3hl B2 26C L BJ f1tlA O lmm 1VR2 j eN9 00 u r 2 u Mol a 2 a n oc eN8 CN15 CN IVRl l fUl Mn u l IDI lI lli N KS...

Страница 43: ...110V 100514 14 05 2010 40 0 a I 1 I i en g pl KS 050203 m 6r g 0 6 6 0 6 0 6 nL u h p llll rrl r 11l i T5 GB e 6 0 6 0 6 T a In cr GB Ie GB N GB r z Vl i 7 0 i 0 GB 6 GB u IJr 8 I H j ID M 0 0 z I E...

Страница 44: ...F Manual SM 1517R 110V 100514 14 05 2010 41 I ol 4 cl J f...

Страница 45: ...r f N 1 I Inw r II f l n II f lSi 6 II c c II w XJ f N r I w In r m lI r f M 0 lI In f 0 f II or In 0 lI f II II f en II en AO II r f en AO r u r f r ZM AO II rl r f I II II ZA EM ZSd nzs r f m ISd I...

Страница 46: ...P 4 4 PS2 4 LS2 2 4 PS2 4 LS2 2 n m J KIY WATERPROOF n MI 2nd SPEW lKIY LAMP W 4 KIY l tIDIFORCI TL SIO l 6KIY LAMP 5 CUT 5 Ll5 n cn lKIY CUT n ffiMCUT J KIY LAMP 6 CUI2 6 L25 n 6KIY l O CUT n l URW S...

Страница 47: ...201 MB INVERTER S PI IVRI 1 1 u V w k O PD_ 2lA MOUNTING PLATE OF BOXl 1 21mm LIN I LINI ThN ERTEF INVERTER SP2 IVR2 1 1 lmm B1 IVR3 rG i 2mm U V VI l PS 6l _ 24 O Jlmm IQ u V W 1 21mm LlNI KS 050202...

Страница 48: ...M 1517R 110V 100514 14 05 2010 45 Rl IVRl u B B KS 050202 KEY I KS 050201 MB I I KS 050203 TB I I B 8 G FM 04 L B I TB9 I l I sw I LF I B a o 0 IVR2 SM 1517R SM 1317R l llOV l r GDEUCE DIAGRA j _ _ l1...

Страница 49: ...and P2 on CN1 YES Replace PC board KS 050202 KEY and connection cord CN2 NO Refer to PC board PD 25A check if there s DC5V at P1 and P2 on CN2 YES Replace connection cord CN1 NO Check if FUSE F1 on PC...

Страница 50: ...12V at P3 and P4 on CN2 YES Replace connection cord CN1 NO Check if FUSE F1 on PC board PD 25A is blown YES Replace FUSE NO Refer to PC board PD 25A check if there s AC220V at P1 and P2 on CN1 YES Rep...

Страница 51: ...9 NO Check if FUSE F1 on PC board PS 65A is blown YES Replace FUSE NO Refer to PC board PS 65A check if there s AC220V at P1 and P2 on CN1 YES Replace PC board PS 65A NO Check if there s AC110V at ter...

Страница 52: ...and T on Inverter IVR1 e Touch Start key and start LED light up Check if there s AC220V at outputs U V and U W and V W on Inverter IVR1 YES Replace motor M1 NO Refer to Inverter IVR1 short term inal M...

Страница 53: ...ight up b Fuse F1 2A on PC board KS 050201 MB is normal If a fuse F1 was blown red LED BK2 Fuse fail on PC board KS 050202 KEY would light up Check if brake B2 and B2 contain DC24V YES Replace brake B...

Страница 54: ...riable resister VR2 has been normal and has been turned to maximum position Check if there s AC220V at outputs U V and U W and V W on Inverter IVR2 YES Replace Motor M2 NO Refer to Inverter IVR2 short...

Страница 55: ...f Emergency Stop is normal and does not activate g Variable resister VR2 has been normal and has been turned to maximum position h Limit Switch LS2 LS2 1 LS2 2 doesn t be activated Check if there s A...

Страница 56: ...working YES Replace Brake Bk2 NO Replace PC board KS 050201 MB 11 5 Film seat doesn t pause Check if Relay RYBK2 on PC board KS 050201 MB LED M2 MU and LED MD on PC board KS 050202 KEY is not working...

Страница 57: ...on a LED LS1 lights up on PC board KS 050202 KEY when Film seat touched limit switch LS1 b Brake BK2 is normal c LED M2 MU and MD are dark on PC board KS 050202 KEY Move connection cord of CN8 away fr...

Страница 58: ...rake BK2 is normal c LED M2 MU and MD are dark on PC board KS 050202 KEY Move connection cord of CN8 away from PC board KS 050201 MB check if film seat stops YES Replace PC board KS 050201 MB NO Check...

Страница 59: ...BLE SLOW DOWN lights up on PC board KS 050202 KEY YES Replace PC board KS 050201 MB NO Check if LED PS2 flashes once on PC board KS 050202 KEY when turntable rotated a time NO Replace Proximity Switch...

Страница 60: ...board KS 050202 KEY NO Replace Proximity Switch PS1 YES Replace PC board KS 050201 MB Check if turntable has stooped YES Replace Proximity Switch PS1 NO Replace Inverter IVR1 11 8 LS1 LS2 LS2 1 LS2 2...

Страница 61: ...is normal and does not be activated c Fuse F3 and F4 are normal Replace connection cord CN2 26P and CN4 50P on PC board KS 050202 KEY and then check if normal operation resumes NO Replace PC board KS...

Страница 62: ...mity switch SPS1 Check if there s AC220V at outputs U V and U W and V W on Inverter IVR3 YES Replace Motor M3 NO Refer to Inverter IVR3 short between terminal MI1 and DCM with a wire Check i f the dis...

Страница 63: ...anual SM 1517R 110V 100514 14 05 2010 60 12 Machine parts diagram 11000 Pillar 12000 Film Seat 14000 Bottom Plate 18000 Control Box 19000 Pre stretch Unit 11000 12000 18000 19000 o0 00 I J f f f t3 14...

Страница 64: ...F Manual SM 1517R 110V 100514 14 05 2010 61 12 1 1 Fig 11000 Pillar Parts Diagram 65 6 o q 68 69 93 B 92 77 76 7 737 4 7 66 L 65 71 i 70 6 2 3 103 5554 53 46 5 443 39 A m 47 41 40 41 42...

Страница 65: ...1035 1506 11036 1506 11037 M6 x 15 Flat Machine Screw Bracket Pillar M8 30 Hexagon Square Head Bolt M8 Spring Washer M8 Plan Washer M8 30 Hex Socket Head Bolt M8 Spring Washer M8 Plan Washer M8 Hexago...

Страница 66: ...ink Bracket M8 Spring Washer M8 Hexagon Nut M8 x 75L Screw Ring 38 x 15 x 20 D x W x d Ring 32 x 15 x 20 D x W x d Shaft 20 265 R Snap Ring 37 M8 Hexagon Nut M8 Spring Washer M6 x 6 Hex Socket Head Se...

Страница 67: ...10 1506 11104 M5 Spring Washer M5 x 35 Hex Socket Head Bolt Guide 13 x 13 x 300L Ring 12 x 13 x 6 D x W x d M6 Plan Washer M6 Spring Washer M6 x 35 Hex Socket Head Bolt CP11401627 IP67 CP00401627 IP67...

Страница 68: ...F Manual SM 1517R 110V 100514 14 05 2010 65 12 2 1 Fig 12000 Film seat Elevator parts diagram 4 8 3 7 4 2 6 5 12 13 20 11 10 9 17 18 19 15 16 8 11 8 Ij...

Страница 69: ...Z 1506 12011 1506 12012 1506 12013 CAP 6 25 1506 12015 SPW CAP 6 15 SPW 6 WS 6 1506 12020 Film set Elevator Base M15 Hexagon Nut M15 Hexagon Nut M15 Plan Washer M15 Plan Washer M15 Hexagon Nut Shaft S...

Страница 70: ...F Manual SM 1517R 110V 100514 14 05 2010 67 12 3 1 Fig 14000 Bottom Plate Diagram 1...

Страница 71: ...re Head Bolt M6 Spring Washer M6 Plan Washer M10 25 Hexagon Square Head Bolt M10 Spring Washer M10 Plan Washer Motor 1HP 50 60Hz 220 380V M10 25 Hexagon Square Head Bolt M10 Spring Washer M10 Plan Was...

Страница 72: ...W 6 WS 6 1517 14055 R 25 16 17 PIN 8 50 1517 14058 FMS 12 40 1517 14062 1517 14130 M8 100L Screw M8 15 Hexagon Square Head Bolt None None 6002ZZ Bearing Roller 15 110 Shaft 23 1 2 15 Washer D W d S Sn...

Страница 73: ...F Manual SM 1517R 110V 100514 14 05 2010 70 12 4 1 Fig 18000 Control Box Diagram 91 90 91 90 o 89 F DWG SM 1517R N 1517RCE USA 18000 100503 10 1112 13 18100 o 9 66 86...

Страница 74: ...1517R 18034 1517R 18035 1517R 18036 Control Box Fun Safety Web None None M4 35 Round Head Screw Fun SJ 8025HA2SAL M4 Plan Washer M4 Hexagon Nut Bracket for Control Box Resister 80W 200 M4 Spring Wash...

Страница 75: ...lease specify main PC board s IC version when place order Fuse GFE 2A GFE1A Electric Cable VH 4P Electric Cable VH 2P Electric Cable VH 4P Electric Cable VH 2P Electric Cable VH 6P Electric Cable VH 5...

Страница 76: ...18096 1517R 18097 1517R 18098 Disconnect Switch ABB OT16F3 Disconnect Switch Base M4 10 Round Head Screw M4 Spring Washer M4 Plan Washer Line Filter 10SS4 2DA3 BQ M4 6 Round Head Screw M4 Spring Wash...

Страница 77: ...F Manual SM 1517R 110V 100514 14 05 2010 74 12 5 1 Fig 18100 Control Box Diagram 11 10 9 8 1 15 16 o 17...

Страница 78: ...7 18117 1517 18118 1517 18119 1517 18120 1517 18121 1517 18122 1517 18123 1517 18124 Door for Control Box Snip Pin The Film of the Panel 1518 Control Panel of inverter VFD m M2 15 Round Head Screw Doo...

Страница 79: ...2 84 85 86 83 73 81 87 94 90 91 89 88 80 77 75 77 78 73 74 139 72 71 138 135 136 147 144 145 140 128 142 143 141 140 129 111 116 112 117 152 153 154 151 38 34 130 51 62 65 63 64 66 68 69 67 59 60 61 5...

Страница 80: ...c Cable M5 Plan Washer M5 Spring Washer M5x10 Hexagon Square Head Bolt M5x15 Hexagon Square Head Bolt M5 Spring Washer M5 Plan Washer 10P Spring Electric Cable Socket XS3 2410 RF M5 Plan Washer M5 Spr...

Страница 81: ...exagon Nut M5 Spring Washer M5 Plan Washer M8x25 Hexagon Square Head Bolt M8 Plan Washer BPF 4 Bearing M3x10 Round Head Screw M3 Spring Washer M3 Plan Washer Plug XP3 2410 PM Connector Set M6x15 Hexag...

Страница 82: ...ar Motor 200 380V 1 3 15x565 L Shaft 32x520x 28 Roller D x L x d Upper Bracket M5x30 Hex Socket Head Bolt Ouch Bottom Roller Arm M5x5 Hex Socket Head Set Screw M6 Hex Socket Head Bolt Idler Roller Ten...

Страница 83: ...1517R 19146 Bottom Casing for Canister Upper Casing for Canister R Snap Ring 20 Bracket for Pre stretch Unit M12 Spring Washer M12x25 Hexagon Square Head Bolt Solenoid Solenoid Set M6x15 Hexagon Squa...

Страница 84: ...S 4 SPW 4 PMS 4x10 1517R 19154 WS 5 SPW 5 PMS 5x10 WS 4 SPW 4 PMS 4x10 1517R 19161 1517R 19162 1517R 19163 Bottom Bracket M4x10 Round Head Screw 2 Looseleaf Security Guard M4 Plan Washer M4 Spring Was...

Страница 85: ...F Manual SM 1517R 110V 100514 14 05 2010 82 12 7 1 Fig 19100 Pre Stretch Unit Diagram 7 2 1...

Страница 86: ...91022 LL305 1517 191024 DS VH 40 1517R 191026 Plastics Screw Casing M5x15 Round Head Screw M5 Spring Washer M5 Plan Washer Inverter VFD004E11T Power Supple M4 6 Cross Recessed Round Head Screw M4 Spri...

Страница 87: ...nit R 24 30 12 Ring 2 Unit Double side spanner 8 x 10 1 Unit Double side spanner 10 x 12 2 Unit Double side spanner 11 x 13 1 Unit L shape spanner 2 5m m 1 Unit L shape spanner 3m m 1 Unit Double side...

Страница 88: ...ranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal u...

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