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Vertiv

eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391)

Rev. A

TABLE OF CONTENTS

Admonishments Used in this Document ............................................................ 4

Important Safety Instructions .............................................................................. 5

Safety Admonishments Definitions ......................................................................................................5

General Safety ...........................................................................................................................................................5

Voltages ...........................................................................................................................................................................5

AC Input Voltages ........................................................................................................................................................ 5

DC Input Voltages ........................................................................................................................................................ 5

DC Output and Battery Voltages .................................................................................................................. 5

Personal Protective Equipment (PPE) ............................................................................................. 6

Hazardous Voltage .............................................................................................................................................. 6

Handling Equipment Containing Static Sensitive Components............................. 6

Static Warning ........................................................................................................... 6

eSure™ Power Extend Converter Mounting Bracket Kit Installation

Instructions ................................................................................................................ 7

Kit Description ........................................................................................................................................................... 7

Mounting Bracket Kit Contents ............................................................................................................... 7

Tools and Material Required .................................................................................................................... 10

Mounting Bracket Kit Installation Procedure ........................................................................... 11

Important Safety Instructions ..........................................................................................................................11

Installing Bracket Kit P/N 565391, 565459, 565601....................................................................11

Installing the Power Extend Converter into a Distribution Position ....... 22

Important Safety Instructions ................................................................................................................ 22

Restrictions ............................................................................................................................................................... 22

Single Power Extend Converter Installation ............................................................................ 23

Parallel Power Extend Converter Installation ......................................................................... 28

Содержание eSure 565391

Страница 1: ...eSure Power Extend Converter Mounting Bracket Kit Installation Manual IM565391 Revision A Kit Specification Number 565391 565459 565601 ...

Страница 2: ...for the correct methods tools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary information of Vertiv Group Corp and its receipt or possession does not convey any right to reproduce disclose its contents or to manufacture or sell anything that it may describe Reproduction disclosure or use without...

Страница 3: ...ndling Equipment Containing Static Sensitive Components 6 Static Warning 6 eSure Power Extend Converter Mounting Bracket Kit Installation Instructions 7 Kit Description 7 Mounting Bracket Kit Contents 7 Tools and Material Required 10 Mounting Bracket Kit Installation Procedure 11 Important Safety Instructions 11 Installing Bracket Kit P N 565391 565459 565601 11 Installing the Power Extend Convert...

Страница 4: ...ury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the reader to an action that must be avoided in order to protect equipment software data or service ISO ALERT Alerts the reader to an action that must be performed in order to preven...

Страница 5: ... performed in the order indicated b Remove watches rings and other metal objects c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expected voltage is present Check for voltage with both AC and DC voltmeters prior to making contact d Wear eye protection e Use certified and well maintained insulated tools Use double insulated tools appropr...

Страница 6: ... contains static sensitive components The warnings listed below must be observed to prevent damage to these components Disregarding any of these warnings may result in personal injury or damage to the equipment 1 Strictly adhere to the procedures provided in this document 2 Before touching any equipment containing static sensitive components discharge all static electricity from yourself by wearin...

Страница 7: ...582127000 power system For use with a List DA DB DC DD 21 position bullet dual voltage distribution panel installed in a Spec No 581127000 or 582127000 power system 565459 For use with a List AL 26 position bullet distribution panel installed in a Spec No 582127000 582127000100 582127000101 582127000102 582127000103 582127000203 power system For use with a List DE DF DG DH DJ DK 26 position bullet...

Страница 8: ... Bracket 1 132101 10 Captive Nut factory attached to left right brackets 2 218706400 10 32 x 5 8 Screw factory attached to left right brackets 2 214108200 10 Flat Washer factory attached to left right brackets 2 152175 Hot Surfaces Caution Label factory attached to front bracket 2 237650200 Cable Tie 4 60010906 Panel Position Label 30 Pos 1 151950 Storage Pouch 1 552423 Hook and Loop Fastener fact...

Страница 9: ...acket 1 132101 10 Captive Nut factory attached to left right brackets 2 218706400 10 32 x 5 8 Screw factory attached to left right brackets 2 214108200 10 Flat Washer factory attached to left right brackets 2 152175 Hot Surfaces Caution Label factory attached to front bracket 2 120412 6 19 x 5 16 Screw 2 60010906 Panel Position Label 30 Pos 1 151950 Storage Pouch 1 552423 Hook and Loop Fastener fa...

Страница 10: ... 2 152175 Hot Surfaces Caution Label factory attached to front bracket 2 60010906 Panel Position Label 30 Pos 1 151950 Storage Pouch 1 552423 Hook and Loop Fastener factory attached to storage pouch 1 565601IB Instructions IM565391 1 Tools and Material Required Table 5 lists the items required to install this kit Table 5 Tools and Material Required Description 1 Flat Blade Screw Driver insulated 2...

Страница 11: ...erforming any step in procedures that requires removal or installation of hardware use caution to ensure no hardware is dropped and left inside the unit otherwise service interruption or equipment damage may occur NOTE When performing any step in this procedure which requires removal of existing hardware retain all hardware for use in subsequent steps unless otherwise stated Installing Bracket Kit...

Страница 12: ...s Tighten or remove the bottom two 2 screws that secured the shield to the distribution panel See Figure 4 565391 and 565601 Kits Only Tighten or remove the screws that secured the shield to the distribution panel See Figure 1 or Figure 3 Loosen these screws and remove plastic shield Loosen these screws and remove plastic shield Plastic Shield 582127000 List AL Distribution Panel others similar Lo...

Страница 13: ...ompletely and then re thread three turns This will provide the ultimate space to insert the flange on the mounting bracket later in this procedure 6 Remove the bottom two 2 screws and flat washers one per side that secures the distribution panel to the cabinet These will not be reused See Figure 5 Figure 6 or Figure 7 Figure 5 565391 Kit Remove this screw and replace with 6 19 x 5 16 kit supplied ...

Страница 14: ...sed Insulate the AC connection area to prevent contact during this procedure 8 In the next step if system alarm control wiring interferes with the installation of the left side mounting bracket cut the cable ties securing the alarm control wiring and move these forward out of the way Re secure with the kit provided cable ties after the left side mounting bracket is installed Remove this screw and ...

Страница 15: ...p mounting screw and washer previously loosened Secure the bracket to the bottom of the distribution panel with the preassembled bottom mounting hardware Secure the bracket to the top of the distribution panel by tightening the top screw Torque hardware as indicated Figure 9 Figure 10 or Figure 11 Figure 9 565391 Kit AC Cover both sides Kit Supplied Left Mounting Bracket Remove power system cabine...

Страница 16: ...ue to 18 in lbs Remove power system cabinet side AC cover if interferes with bracket installation Torque to 31 in lbs 582127000 List AL Distribution Panel others similar Kit Supplied Left Mounting Bracket Remove power system cabinet side AC cover if interferes with bracket installation Torque to 31 in lbs Torque to 31 in lbs 582126000 List AA Distribution Panel others similar ...

Страница 17: ... preassembled bottom mounting hardware Secure the bracket to the top of the distribution panel by tightening the top screw Torque hardware as indicated Figure 12 Figure 13 or Figure 14 Figure 12 565391 Kit Figure 13 565459 Kit Kit Supplied Right Mounting Bracket Torque to 31 in lbs Torque to 31 in lbs Remove power system cabinet side AC cover if interferes with bracket installation 582127000 List ...

Страница 18: ...t provided cable ties 13 Orient the kit supplied front mounting bracket as shown in Figure 15 Figure 16 or Figure 17 Note that the bracket comes preassembled with mounting hardware Secure the front bracket to the left and right brackets by tightening the captive fasteners Torque hardware as show in Figure 15 Figure 16 or Figure 17 Kit Supplied Right Mounting Bracket Torque to 31 in lbs Torque to 3...

Страница 19: ...gure 15 565391 Kit Figure 16 565459 Kit Kit Supplied Front Mounting Bracket Torque to 9 6 in lbs Torque to 9 6 in lbs 582127000 List AA Distribution Panel others similar Kit Supplied Front Mounting Bracket Torque to 9 6 in lbs Torque to 9 6 in lbs 582127000 List AL Distribution Panel others similar ...

Страница 20: ...he kit supplied distribution position label see Figure 18 back into the kit supplied storage pouch or remove the backing from the label and adhere it to a suitable surface near the power system If the kit supplied distribution position label is placed back into the storage pouch remove the backing from the hook and loop fastener factory attached to the storage pouch and adhere the storage pouch to...

Страница 21: ...er Extend Converter Mounting Bracket Kit Installation Manual IM565391 Rev A 21 Figure 18 Distribution Position Label 16 Continue with the next procedure to install the power extend converter Distribution Position Label ...

Страница 22: ...nt gloves or allow the power extend converter to cool down before removing Restrictions Refer to the power extend converter instruction manual UM565050 for wire sizing restrictions Refer to Table 6 for spacing and power restrictions This table shows how many converters can be placed side by side before skipping a single space at certain average power levels and in specific distribution row positio...

Страница 23: ...he distribution panel return busbar use the same location and hardware used for the return lead to the load See Figure 19 Torque as indicated in Figure 19 2 If the power extend converter is to replace an existing circuit breaker in the distribution panel remove the circuit breaker and verify the load and return cables to the distribution panel for the position to be occupied by the power extend co...

Страница 24: ...erter Return Wire Faston Tab P N 565990 Power Extend Converter Return Wire Faston Tab P N 565990 Distribution Panel Return Bar Connect Power Extend Converter Load Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Return Lead Here Torque to 72 in lbs Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug Installed View 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nu...

Страница 25: ...n P N 565752 See Figure 20 for example using kit P N 565391 with distribution panel 582127000 List AA 5 If the load side cables were disconnected in an above step reinstall and tighten those cables in the appropriate positions 6 Route the return wire P N 564330 down and behind the power extend converter s front mounting bracket then connect it to the power extend converter See Figure 21 Orient the...

Страница 26: ...ehind the front bracket Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Orient the white square on the return wire faston receptacle s locking tab so it is visible This allows easy access to remove the return lead if required Power Extend Converter Return Wire Extension P N 565752 Status Indicator Enable Disable Switch O...

Страница 27: ... power extend converters are connected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously 11 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 22 12 Enable the external alarms or notify appropriate personnel that this procedure is finished 13 Ensure that ...

Страница 28: ...ely to the distribution panel load busbars use the same location and hardware used for the return lead to the load See Figure 24 Torque as indicated in Figure 24 2 If the power extend converters are to replace an existing circuit breaker in the distribution panel remove the circuit breaker and verify the load and return cables to the distribution panel for the position to be occupied by the power ...

Страница 29: ... Load Cables to the Distribution Panel with the Power Extend Converters Paralleling Busbar P N 60016097 or 514717 cont d on next page Distribution Panel Return Bar Distribution Panel Load Busbars Connect Power Extend Converter Load Return Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Lead Here Torque to 72 in lbs...

Страница 30: ... 514717 cont d from previous page Load Return Lead Lug Power Extend Converter Parallelling Busbar P N 514717 Load Return Lead Lug Load Lead Lug Power Extend Converter Parallelling Busbar P N 60016097 Load Lead Lug 1 4 Flat Washer 1 4 Flat Washer 1 4 Lock Washer 1 4 Lock Washer 1 4 20 Nut 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut 1 4 20 Nut 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Power Extend C...

Страница 31: ...tion panel 582127000 List AA Do this for all power extend converters 5 If the load side cables were disconnected in an above step reinstall and tighten those cables in the appropriate positions 6 For each power extend converter route the return wire P N 564330 down and behind the power extend converter s front mounting bracket then connect it to the power extend converter See Figure 26 Orient the ...

Страница 32: ...ehind the front bracket Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Orient the white square on the return wire faston receptacle s locking tab so it is visible This allows easy access to remove the return lead if required Power Extend Converter Return Wire Extension P N 565752 Status Indicator Enable Disable Switch O...

Страница 33: ...ower extend converters are connected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously 11 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 27 12 Enable the external alarms or notify appropriate personnel that this procedure is finished 13 Ensure that th...

Страница 34: ...Vertiv com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA IM565391 RA 09 19 ...

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