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Vermont Castings, Majestic Products DVRT36/ 39/ 43

10002428

Troubleshooting the Gas Control System

Note:  Before trouble shooting the gas control system, be sure external gas shut off is in the “ON” position.

SIT NOVA 820 MILLIVOLT VALVE

SYMPTOM

POSSIBLE CAUSES

CORRECTIVE ACTION

1. Spark ignitor will not light.

A. Defective or misaligned

Using a match, light pilot. If pilot lights, turn off

electrode at pilot

pilot and push the red button again. If pilot will not
light, check gap at electrode and pilot; it should be
1/8 in. to have a strong spark.

B. Defective ignitor

Push Piezo Ignitor Button. Check for spark at

(Push Button)

electrode and pilot. If no spark to pilot, and elec-
trode wire is properly connected, replace ignitor.

2. Pilot will not stay lit after

A.  Defective pilot generator

Check pilot flame. Must impinge on thermocouple/

carefully following lighting

 (thermocouple); remote

thermopile. NOTE:  This pilot burner assembly

instructions.

 wall switch

utilizes both—a thermocouple and a thermopile.
The thermocouple operates the main valve
operation (On and Off). Clean and/ or adjust pilot
for maximum flame impingement on thermopile
and thermocouple.

B. Defective automatic valve

Turn valve knob to “Pilot.” Maintain flow to pilot;
millivolt meter should read greater than 10 mV. If
the reading is okay and the pilot does not stay On,
replace the gas valve. NOTE:  An interrupter block
(not supplied) must be used to conduct this test.

3. Pilot burning; no gas to

A. Wall switch or wires defective

Check wall switch and wires for proper connec-

main burner

tions. Jumper wire across terminals at wall
switch; if burner comes on, replace defective wall
switch. If okay, jumper wires across wall switch
wires at valve. If burner comes on, wires are faulty
or connections are bad.

B. Thermopile may not be

1. Be sure wire connections from thermopile at

generating sufficient

gas valve terminals are tight and thermopile is

millivoltage

fully inserted into pilot bracket.

2. One of the wall switch wires may be grounded.

Remove wall switch wires from valve terminals;
if pilot now stays lit, trace wall switch wiring for
ground. May be grounded to fireplace or gas
supply.

3. Check thermopile with millivolt meter. Take

reading at thermopile terminals of gas valve.
Should read 250–300 millivolts (minimum 150)
while holding valve knob depressed in pilot
position and wall switch “Off.” Replace faulty
thermopile if reading is below specified minimum.

C. Plugged burner orifice

Check burner orifices for debris and remove.

D. Defective automatic valve

Turn valve knob to “On;” place wall switch to “On.”

operator

Millivolt meter should read greater than 100 mV. If
the reading is okay and the burner does not come
On, replace the gas valve.

4. Frequent pilot outage

A. Pilot flame may be too low

Clean and/ or adjust pilot flame for maximum flame

problem

or blowing (high), causing the

impingement on thermopile and thermocouple.

pilot safety to drop out.

B. Possible blockage of the vent

Check the vent terminal for blockage (recycling the

terminal

flue gases).

WARNING:  BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.

Содержание DVRT36

Страница 1: ...lified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately cal...

Страница 2: ...em 21 Clearance to Combustibles 21 Venting Components Twist lock Crimp End 23 Operating Instructions Glass Information 25 Louvre Removal 25 Window Frame Assembly Removal 25 Glass Cleaning 25 Installat...

Страница 3: ...ther than wood this fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace 12 This fireplace requires adequate ventilation and combustion air to opera...

Страница 4: ...ss 2 51mm 4 102mm R Ref DVRT36 DVRT39 DVRT43 A 36 914mm 39 991mm 43 1092mm B 37 946mm 37 946mm 40 1016mm C 34 870mm 34 870mm 37 940mm D 21 533mm 21 533mm 23 597mm E 32 835mm 35 911mm 39 1012mm F 20 50...

Страница 5: ...DVRT36 DVRT39 DVRT43 A 36 914mm 39 991mm 43 1092mm B 34 870mm 34 870mm 37 940mm C 21 533mm 21 533mm 23 597mm D 32 835mm 35 911mm 39 1012mm E 20 508mm 24 610mm 31 787mm F 14 362mm 15 400mm 16 406mm G 1...

Страница 6: ...rth is not mandatory one is recom mended for aesthetic purposes A noncombustible hearth which projects out 12 305mm or more from the front of the fireplace is recommended Cold Climate Installation Rec...

Страница 7: ...strip nailing flanges C A B Adjustable Drywall Strip Nailing Flange FP1023 Adjustable 1 2 5 8 3 4 Spacing Screw Drywall Position Depths A 1 2 13mm B 5 8 16mm C 3 4 19mm Inlet Minimum 5 5 w c 11 0 w c...

Страница 8: ...he wiring through the electrical knockout located on either side of the unit Take care not to cut the wire or insulation on metal edges Ensure the wire is secured and protected from possible damage Ru...

Страница 9: ...e of the supply line to the green screw of the socket assembly 8 Refit the socket assembly back into the electrical box and replace the cover plate Secure the cable with the clamp on the outside of th...

Страница 10: ...ded However if the unit is converted back to rear vent for any reason a new piece of insulation material approved by Vermont Castings Majestic Products must be used for this purpose 4 Remove the four...

Страница 11: ...y incline or decline There must not be any obstructions such as bushes garden sheds fences decks or utility buildings within 24 610mm from the front of the termination hood Do not locate the terminati...

Страница 12: ...gulator assy I Clearance to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion a...

Страница 13: ...mination clearances for buildings with combustible and noncombustible exteriors A Combustible 6 152 mm Noncombustible 2 51 mm B Combustible 6 152 mm Noncombustible 2 51 mm A Balcony with no side wall...

Страница 14: ...dimension and position the fireplace in accordance with same Example A If the vertical dimension from the floor of the fire place is 11 3 4m the horizontal run to the face of the outer wall must not e...

Страница 15: ...screws Install the 7 175mm vent pipe to the appliance collar and secure with 3 sheet metal screws If a 45 elbow is being Step 5 Guide the venting through the vent hole as you place the appliance in i...

Страница 16: ...pliance as a rear vent unit the 90 or 45 transition elbow attached directly to the rear of the unit is NOT INCLUDED in the following criteria and calculations and unless specifically mentioned are to...

Страница 17: ...l It may be necessary to first position the fireplace and measure to obtain hole location Depending on whether the wall is combustible or noncombustible cut opening to size For combustible walls first...

Страница 18: ...s with high temperature sealant will restrict cold air being drawn in around fireplace Step 7 Apply high temperature sealant to the 4 102mm and 7 175mm collars only Guide the 4 and 7 collars of the ve...

Страница 19: ...ell not supplied Refill hole with 12 305mm of coarse gravel leaving a clearance of approximately 4 102mm below snorkel Fig 31 3 Install vent system 4 Ensure a watertight seal is made around the vent p...

Страница 20: ...l cases the opening must provide a minimum of 1 25mm clearance to the vent pipe i e the hole must be at least 9 x 9 240 x 240mm 5 Place fireplace into position 6 Place firestop s 7DVFS or Attic Insula...

Страница 21: ...ut the use of a blower However with the internal blower installed there will be some increase in warm air movement to rooms serviced by the gravity duct Fig 39 and Fig 40 1 Plan the gravity duct run f...

Страница 22: ...22 Vermont Castings Majestic Products DVRT36 39 43 10002428 CFM180 Fig 40 Gravity vent locations Sheet Metal Screws Gravity Duct Plug...

Страница 23: ...rmination 7TDVSNORK for Below Grade Installation 45 Elbow 7TDVT45 for Vertical Installation Offsets 7TDR45 for Rear Vent Application 90 Transition Elbow 7TDVRT90 for Vertical Sidewall Applications or...

Страница 24: ...5 for Vertical Installation Offsets 7DV45 for Rear Vent Application 90 Transition Elbow 7DVRT90 for Vertical Sidewall Applications or Through the Roof Telescopic Vent Sections 7DVP610 6 to 10 adjustab...

Страница 25: ...es Fig 42 6 Tilt window frame assembly out slightly at the bottom lift the frame up and away from the fireplace 7 To replace window frame assembly reverse this procedure Window Frame Assembly Removal...

Страница 26: ...from children Take care handling the logs as the material is fragile The individual logs can be identified by the number cast into the underside of each log DVRT36 Refer to Figure 43 1 Remove the top...

Страница 27: ...s in the log support 5 Install the left front log B48 on the left side of the burner housing The two 2 holes in the base of the log located over the two 2 studs on the burner housing bracket 6 Install...

Страница 28: ...for the venting system may cause spillage of flue gases To inspect the venting system make sure the main gas valve is off Remove the window frame assembly Refer to Window Frame Assembly Removal sectio...

Страница 29: ...l all around the heater area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any fireplace...

Страница 30: ...and any gas control that has been under water 5 Turn the remote switch if used OFF Turn the wireless remote if used OFF 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the...

Страница 31: ...ote Switch Pilotstat Knob LED FP1037 Fig 52 Comfort control valve Antenna NOTE The antenna should hang in free air away from grounded metal Operation of RF Comfort Control Valve Shutoff Procedure Tran...

Страница 32: ...TE mode Fig 52 If the valve is producing Error Code 8 and in REMOTE mode the valve is defective and should be replaced If the valve is in LOCAL mode and producing Error Code 8 then go to the next step...

Страница 33: ...e main valve and fan turn On Turn pilotstat knob to OFF to turn the valve completely Off Auto Path Move switch from LOCAL to REMOTE Press any key within 30 seconds Yes Yes No No If the settings is bel...

Страница 34: ...t knob Turn pilotstat knob from PILOT to ON Did the LED stop blinking Review LED failure analysis Five minute wait period Cycle switch once and leave in REMOTE Press any key on transmitter for recogni...

Страница 35: ...ed All Wiring Connections Replace Piezo Ignitor Supply Line Hooked Up Shutoff Valve Open Pilot Stays Lit For Air In The Lines Thermopile Needs A Min 325mv Adjust Pilot Flame Height All Wiring Connecti...

Страница 36: ...o gas to A Wall switch or wires defective Check wall switch and wires for proper connec main burner tions Jumper wire across terminals at wall switch if burner comes on replace defective wall switch I...

Страница 37: ...PEN SUPPLY TUBING AND PRESSURES ARE GOOD AND PILOT BURNER ORIFICE IS NOT BLOCKED CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND PILOT OPERATOR ON GAS CONTROL CHECK FOR 24VAC ACROSS PV MVPV TERMINALS...

Страница 38: ...Remove the pilot assembly from the bracket 5 Remove the screws that are holding the burner housing assembly in place 6 Remove the burner housing assembly 7 Remove front and rear orifice and replace w...

Страница 39: ...ting or floating Typically the top 3 8 to 1 2 of the thermopile should be engulfed in the pilot flame Refer to Page 28 Figure 48 To adjust pilot burner by qualified service technician 1 Remove pilot a...

Страница 40: ...12 21 13 20 22 1b 1c 1d 1e 1f 1a 1d 1e 1f 6c 6d DVRT36 DVRT39 DVRT43 LOCAL REMOTE ON PILOT OFF L E D 52 51a b 54 53a b 55 19 21 11 40 56 57 58a b HI LO 60a b 63 62 65 2428 Vermont Castings Majestic P...

Страница 41: ...741 9b Pilot Assembly PSE LP 3Way 10001742 10001742 10001742 10a Pilot Assembly SIT Top Conv Natural 3 Way 10002264 10002264 10002264 10b Pilot Assembly SIT Top Conv LP 3 Way 10002265 10002265 1000226...

Страница 42: ...Remote Switch not shown 55923 55923 55923 48 Remote ON OFF Switch Kit Incls above w brckt not shown 53875 53875 53875 49 EB 1 Electrical Connection Box Kit Optional not shown ZA1200 ZA1200 ZA1200 50 C...

Страница 43: ...t for convenient access 4 The power supply may be connected in 2 ways First connect ground wire to ground stud located on the base of either box Black wire from supply should connect to the variable s...

Страница 44: ...en fitting the bay window kits the original front frame glass assembly must remain in place The bay window kit is fitted over the existing front glass 1 Remove the window frame assembly 2 Remove the l...

Страница 45: ...fect on the room Installation instructions for each decorative frame trim are included with the frame trim kit Contact your authorized distributor for details of the trim kits and ordering information...

Страница 46: ...gain 5 Installation and any repairs to fireplace should be performed by qualified installer service agency or gas supplier A professional service person should be contacted to inspect fireplace annual...

Страница 47: ...tion label F to the valve body where it can be easily seen 9b Units with Honeywell valve The Honeywell valve fitted to this unit is preset for LP gas It is convertible to natural gas by the installati...

Страница 48: ...er s shop If upon inspection the damage is found to be the fault of the manufacturer repairs will be authorized at no charge to the customer parts and or labor Any part and or component replaced under...

Страница 49: ...49 10002428 Vermont Castings Majestic Products DVRT36 39 43...

Страница 50: ...tate D O E Fireplace Efficiency Fan OFF Fan ON AFUE DVRT36RN 59 5 83 84 63 DVRT36EN 59 8 84 85 63 DVRT36EN 59 5 83 84 63 DVRT36EP 59 8 84 85 63 DVRT36RFN 59 5 83 84 63 DVRT36RFP 59 8 84 85 63 DVRT36RM...

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