background image

24

Make sure the ends of the shift housings are clean cut with no metal burrs, and that the inner 

sheaths have been fully opened using a pick or other narrow object.

 

„

Move the levers back into the desired position, seat the housings in the levers then tighten the levers to the 

manufacturer’s torque specification.

 

„

Fig.1:

 Trim each section of exposed shift cable housing 

C

 according to the housing length chart (page 

21

).

HANDLEBAR SHIFT HOUSING LENGTH CHART (housing protruding from handlebar)

STEM LENGTH

SHIFT HOUSING LENGTH (C)

STEM LENGTH

SHIFT HOUSING LENGTH (C)

70mm

50mm

115mm

95mm

85mm

65mm

125mm

105mm

95mm

75mm

135mm

115mm

105mm

85mm

Shift housings = stem length - 20mm.

 

„

Install the shifter cables into the levers and through the handlebar housings.

 

„

Once the cables have exited the housings coming out of the handlebar, install a shift cable sheath (70mm) (

Fig.3 

page 24 and Fig.5, page 25

) onto each shift cable, so that the sheath flange is against the shift housing.

2

D

D

E

 

3

F

SHEATH

HOUSING

 

„

Fig.2:

 Assemble the shift and brake parts of the cable guide assembly 

D

 (S164800003), using a M3 x 0.5mm x 

8mm countersunk Allen bolt 

E

 and 2mm Allen key.

 

„

Fig.3:

 Unscrew the shift guide set screws 

F

, then insert a shift cable into its guide hole. Pull the cable through the 

guide until the sheath and housing are fully seated in the guide.

 

„

Once seated, tighten the set screw until it bottoms out. This will engage the set screw threads into the rubber outer 
sheath of the shift housing, securing the housing in place. The sheath will now be trapped in place between the shift 

housing and the shift guide body. Repeat this step for the 2nd shift cable and housing.

4

G

 

„

Fig.4: 

Run the shift cables into the stem body, then guide the cables through their respective channels (stem 

shim channels - 

Fig.5, page 25

), until the shift cables exit the bottom of the stem.

 

„

Gradually guide the stem over the cable guide assembly and the cable housings. As the guide assembly and 

housings enter the stem body, pull the cables out the bottom of the stem until the handlebar is placed against the 
stem clamp.

 

„

Fig.4:

 Place the ReachR tool below the handlebar slot and into the head of the cable guide assembly bolt 

G

 

„

Bolt the guide assembly to the stem body. Using the ReachR tool and torque wrench, tighten the bolt to 45 in-lbf 
(5.1 Nm).

The ReachR tool is a custom tool designed to help install the cable guide assembly inside the stem 

(kit includes PointR tool).

Содержание VIAS

Страница 1: ...USER MANUAL...

Страница 2: ......

Страница 3: ...AME mechanical 17 4 HANDLEBAR STEM ASSEMBLY electronic shifting 19 A PREPARING FACEPLATE 19 B INSTALLING ELECTRONIC SHIFT WIRES AND HYDRAULIC BRAKE HOUSINGS 19 5 HANDLEBAR STEM ASSEMBLY mechanical shi...

Страница 4: ...Many of the Warnings say you may lose control and fall Because any fall can result in serious injury or even death we do not always repeat the warning of possible injury or death CAUTION The combinat...

Страница 5: ...B BB30 compatible crankset Please refer to the manufacturer instructions for crank and bottom bracket installation In order to successfully build the Venge ViAS Disc bicycle it is very important to fo...

Страница 6: ...ear discoveranycracks nomatterhowsmall orany damagetothebicycle immediatelystopridingthebicycleandhaveitinspectedbyyourAuthorizedSpecializedRetailer Lifespan and the type and frequency of maintenance...

Страница 7: ...BRACKET COVER S169900002 MSC MY16 VENGE VIAS BOTTOM BRACKET COVER DI2 HOLDER S170200004 AXL MY17 ROAD THRU AXLE FRONT WITH 5MM BOLT ON 100MM X 12MM S170200006 AXL MY17 ROAD THRU AXLE REAR WITH 5MM BO...

Страница 8: ...s 6 5 75 5mm in 5mm increments Stem length 7 options 70 85 95 105 115 125 135mm Handlebar rise 8 options 0 25mm rise x 38 40 42 44cm width Seatpost length setback 6 options 330 380mm length x 0 20 35m...

Страница 9: ...IGHT 16 5mm S172500001 VENGE AEROFLY HANDLEBAR 0mm RISE 38cm S160800008 40cm S160800001 42cm S160800002 44cm S160800003 VENGE AEROFLY HANDLEBAR 25mm RISE 38cm S160800007 40cm S160800004 42cm S16080000...

Страница 10: ...the fork Fig 2 Install the fork in the head tube Fig 3 Install the upper bearing B S162500005 Fig 3 Install the compression ring C S162500001 or S162500003 4 BRAKE GUIDE BACK ELECTRONIC S164800002 ME...

Страница 11: ...X X X X 70 5mm X X X X X 75 5mm X X X X X X Specialized recommends using a stationary trainer and working with an experienced fit professional Since the fork must be cut to the correct height before t...

Страница 12: ...11 3 Nm If the faceplate is not bottomed against the lower edge of the stem the faceplate and handlebar can rotate downward under rider weight until the faceplate bottoms out against the stem below th...

Страница 13: ...aper CAUTION The shape of the seat tube is not continuous This limits the maximum insertion depth of the seatpost When the seatpost is fully inserted back it out 10mm which is the maximum insertion de...

Страница 14: ...is available for 7x7mm round alloy rails or 7x9mm oval carbon fiber rails Install the nut A To avoid damage to the clamp mechanism the arrows must align F to ensure the tab is placed in the groove of...

Страница 15: ...m Theexpanderpluglipis1mmthick B If the steerer tube extends above the shim it can result in contact between the expander plug and the stem cap which can prevent proper headset adjustment WARNING Insp...

Страница 16: ...part of the expander plug Fig 2 With the housing through the expander parts reassemble the expander plug and insert the PointR tool into the expander plug to align the upper and lower wedges Fig 3 Ins...

Страница 17: ...nto and remove the expander plug Thread the PullR tool into the upper wedge until it bottoms out in the expander plug then turn the lever clockwise to pull the upper wedge out of the expander body Onc...

Страница 18: ...s disregard all steps for installing wires A INSTALLING BRAKE SHIFTER HOUSINGS IN FRAME electronic FACTORY ROUTING Junction B inside handlebar junction A under bottom bracket 1 BROWN ELECTRIC WIRING E...

Страница 19: ...head tube Fig 3 4 Route the wires through the chainstay seat tube battery and front derailleur and down tube over in front of the bottom bracket then connect the wires to the junction B box Place the...

Страница 20: ...e at a time insert each housing rear brake front and rear shift into their respective entry ports see chart on page 15 for specific housing lengths Route the housings over the bottom bracket shell and...

Страница 21: ...bearing with the arrow pointing toward the front of the bike 105 115mm 4 A B Fig 4 Trim the front derailleur housing A so that 105 115mm of housing exits at the bottom bracket exit port Fig 4 Insert...

Страница 22: ...the bracket then install the mount using either the standard bracket E Garmin only or the Di2 bracket F Garmin Di2 junction box Torque to 25 in lbf 2 8 Nm B INSTALLING ELECTRONIC SHIFT WIRES AND HYDR...

Страница 23: ...em Fig 2 Place the wire in the shim s wire channel then install the shim on the steerer tube Fig 2 Route the housings and wire up through the stem then place the stem on the steerer tube Mark the brak...

Страница 24: ...n position the handlebar against the stem Guide the Di2 wire exiting the stem through the handlebar port and out the front To make routing the housings easier install an Internal Cable Routing guide w...

Страница 25: ...ousings and complete the brake installation according to the brake manufacturer s instructions When trimming the brake housings it is recommended to trim the housings long enough that when attached to...

Страница 26: ...racket then install the mount using the standard bracket E Garmin only Torque to 25 in lbf 2 8 Nm B INSTALLING MECHANICAL SHIFT AND HYDRAULIC BRAKE HOUSINGS If running reversed brakes UK the brake hou...

Страница 27: ...Allen bolt E and 2mm Allen key Fig 3 Unscrew the shift guide set screws F then insert a shift cable into its guide hole Pull the cable through the guide until the sheath and housing are fully seated...

Страница 28: ...he handlebar The bolts can be positioned above or below the housings Beforetighteningthebolts alignthehandlebarrotationposition asoutlinedinChapter 1 Section A DETERMINING FIT page 7 andmakesureit sce...

Страница 29: ...ring on each side of the brake housing Continue routing the cables into the compression ring until the cables exit the frame at the shift cable exit ports then place the stem on the steerer tube unti...

Страница 30: ...tween the housings and the handlebar Place the stem faceplate onto the handlebar see fig 8 page 10 and insert the stem bolts through the handlebar Make sure the housings aren t interfering with the bo...

Страница 31: ...S172500008 HDS MY17 VENGE NON VIAS LIGHT SPACERS CONE SPACER 25MM S172500009 HDS MY17 VENGE NON VIAS NYLON SPACER SPACER 5MM S172500010 HDS MY17 VENGE NON VIAS NYLON SPACER SPACER 5MM S159900006 MSC...

Страница 32: ...cable guide then back into the chainstay until it exits at the drive side rear dropout fig 3 Fig 2 Install a sheath on the cable then route the front shift cable through the bottom bracket cable guide...

Страница 33: ......

Страница 34: ......

Страница 35: ......

Страница 36: ...SPECIALIZED BICYCLE COMPONENTS 15130 Concord Circle Morgan Hill CA 95037 408 779 6229...

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