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Instructions for ensuring explosion protection during operation 

 
•  All of the contact screws and nuts of the electrical connections are to be tightened securely to prevent excessively 

high contact resistance values that may lead to an excessive degree of overheating of the contact point; torque 
values. 

•  Use the utmost caution when connecting the mains cable. Observe the creep distances and clearances. Use duly 

the sealing parts of the cable lead-ins and connections spaces as well as the lead-in parts envisaged for the pull 
relief or as protection against torsion in order to maintain the degree of protection of the connection spaces. 

•  Eliminate any damages immediately and use only original spare parts. The proper performance of the works by the 

aforementioned sites is to be examined as per the relevant EC directives, in Germany by a qualified expert as per 
ElexV, abroad as per the relevant national regulations in force and to be confirmed by means of an appropriate 
marking on the motor or by issuing a test report. 

•  The surfaces of ignition-protected gaps must not be reworked. Keep these surfaces metallically clean. Corrosion 

protection can be achieved by means of non-hardening sealing materials or sealing grease. The approved sealing 
materials include besides the corrosion protection greases available on the market: Hylomar, by Marston-Domsel   

  or Admosit and Fluid-D, by Teroson (follow the manufacturer's usage instructions). This must be observed in par-

ticular for the openings in the cover for connection spaces having a pressure-resistant encapsulation degree of 
protection, marking EEx d IIC(B). 

All the screws are to be tightened to the envisaged torque and just as many screws as necessary for the envisaged 

fastening boreholes are provided. Any damaged screws are to be replaced only with screws of the same dimen-
sions and quality.  

 

Repairs 

Repairs and changes to explosion-protected machines are to be carried out by one of the aforementioned sites as 
per EC directives 94/9/EC and 99/92/EC, in Germany in compliance with the Operational Safety Order as well as 
with the safety regulations and requirements of the repair instructions.  
Any works relating to the explosion protection must be carried out by the manufacturer or by a specialized workshop 
for electrical machinery. If said works are not performed by the manufacturer, these must be surveyed by an author-
ized qualified person.  
In Germany a written certificate as per the Operational Safety Order is required for restarting. In foreign countries the 
national regulations in force are to be complied with. 
 

Additional dust protection requirements 
(application in zones 21 and 22) 
 

Intended use 

A marking of at least IP 65 and 

 II 2D T …° C must be found on the motor's rating plate. 

 

Installation and Operation 

 

Cable and line lead-ins 

Separately approved lead-ins belonging to category 2G with at least IP 65 or category are to be used. Any openings 
that are not used are to be closed with duly approved plugs.  
 

Operation and Repairs 

The motors must not be operated with excessive dust deposits, as these may lead to the exceeding of the admissi-
ble surface temperature. Regular cleaning must be performed.  
The radial shaft seal rings are included in the approval. Only original gaskets are to be used.

 

 

Содержание KP Series

Страница 1: ...Operating and Maintenance Instruction Three Phase Asynchronous motors with squirrel cage version II2G EEx d e IIC T 3 6 VEM motors GmbH Ausgabe 07 2005 I...

Страница 2: ...bservation of following standards European Standard German Standard VDE Classification EN 50082 1 1997 DIN EN 50082 1 11 97 VDE 0839 82 1 11 97 EN 61000 6 4 2001 DIN EN 50081 2 03 94 VDE 0839 81 2 03...

Страница 3: ...to these guidelines it is important to adopt the necessary safety precautions to protect the personnel against possible injuries The personnel must be duly instructed to proceed with caution and accor...

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Страница 6: ...the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this e...

Страница 7: ...t shall prevail Pysikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 13 Schedule 14 EC TYPE EXAMINATION CERTIFICATE PTB 99 ATEX 1098 15 Description of equipment Three phase motors...

Страница 8: ...d Motors Intended use The motors are to be operated only according to the data specified on the rating plate According to the relevant marking on the rating plate the motors are fit for use in areas s...

Страница 9: ...f 70 and register changes in temperature greater than 10 C day In order to prevent damage during storage any occurring oscillations must amount to Veff 0 2 mm s For motors with regreasing systems repr...

Страница 10: ...risk being damaged during transportation Site The completely closed motors are intended for operating sites in which they are exposed to soiling humidity and other open air conditions as per the rele...

Страница 11: ...anti friction bearings Table 3 Minimum load on the shaft collar for motors with reinforced bearing Shaft height Minimum load Shaft height Minimum load Shaft height Minimum load 112 1100N 200 3400N 31...

Страница 12: ...on the shaft end plate and or on the rating plate H half key F full key N no key The design of the coupling or pulley must match the motor s balance Please note If balancing with half key H work on th...

Страница 13: ...N 60079 14 and EN 50281 1 2 Afterwards suitable overload protection is to be provided either with a motor circuit breaker or similar protective devices These may include also PTC thermistors with trip...

Страница 14: ...ed Anti corrosion protection can be achieved with non hardening sealing materials or sealing grease in particular on the processed sealing surfaces of the covers of terminal boxes having the following...

Страница 15: ...f is used for the insertion of lines in movable motors Please note Cable lead ins and sealing plugs that fail to meet these requirements are prohibited The cable and line diameters used must comply wi...

Страница 16: ...pplied wiring diagram Figure 8 Line connection Connection without cable lug Clamp Connection with cable lug Single wire conductor without cable lug When connecting a single wire conductor without cabl...

Страница 17: ...Thread size Torque Nm Permissible continuous current A Brass Copper M4 1 2 16 M5 2 25 M6 3 63 M8 6 100 M10 10 160 200 M12 15 5 250 315 M16 30 315 400 M20 52 400 630 Depending on the model additional t...

Страница 18: ...be protected by PTC temperature sensors rating data for this operating mode are specified either on the rating plate or on a separate plate If the rele vant plate is missing see the data provided in...

Страница 19: ...atter must be disassem bled Unscrew any shock pulse sensors or regreasing devices Loosen the fastening screws on the hood and remove the hood from the motor Connect the brake of tachometer as per the...

Страница 20: ...circuit Pole changing Low rpm High rpm Dahlander connection Low rpm High rpm Dahlander connection ow rpm High rpm L 1TP1 1TP2 Pre alarm PTC U 2 5V not allowed Use tripping device with PTB number or m...

Страница 21: ...rapid engagement of the brake DC voltage side tripping bridge 3 4 can be re placed by a contact The contact must be tripped simultaneously with the brake power supply circuit In order to provide for...

Страница 22: ...e of non S1 duty cycle motors proven combinations of TS and tripping device must be used as protection against overheating The supplying of power to the motors via the frequency converter is permissib...

Страница 23: ...the anti friction bearings Make sure that the operating current matches the specified current values on the rating plate The protective equipment required as per EN 60079 14 is to be set according to...

Страница 24: ...2500 h 50 C 2500 h 1000 h Please note In motors with enhanced performance motor type X in heavy drive conditions like belt and gear drive with additional bearing loads and in vertical designs the lubr...

Страница 25: ...pressure resistant encapsulation degree of protection marking EEx d IIC B All the screws are to be tightened to the envisaged torque and just as many screws as necessary for the envisaged fastening b...

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