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Lubrication 

 

 

 

 
 

Please note!  

In order to avoid damage the bearings and grease must be kept clean. 

 

 
The deep groove ball bearings of motors up to frame size 280 are sealed on both sides and filled by the bearing manu-
facturer with a grease which is enough for normal operating conditions in 4 or multi-pole motors for 40000 operating 
hours or in 2-pole motors for 20000 operating hours. 
 
When changing the bearings, change also the shaft seals. To do so, dismount the motor so that the winding can be 
cleaned at the same time. Disassembly and assembly as per the specific manufacturer repair instructions. 
Motors starting from frame size 315 and motors with reinforced bearings are to be equipped with regreasing devices. 
The bearings are to be regreased preferably with the motor running with a grease gun through the grease nipples lo-
cated over the bearing plates or bearing caps. 
The drip space in the bearing cap for outflowing old grease is large enough to collect the outflowing grease during the 
nominal bearing service life with state-of-the art regreasing. 
See the plate on the motor for the specified lubricating intervals and the type and quantity of grease to be used. The 
manufacturer normally uses ESSO Unirex N3, a lithium complex soap/mineral oil grease. 

 
 

   

Table 10: 

Standard regreasing intervals in hours 

 

Ambient 
temperature

 

 

 
 

Rpm up 
to 1800 min

–1

 

 

 
 

Rpm up 
to 3600 min

–1

 

 

 

   

   

40 °C 

  5000 h 

  2500 h 

50 °C 

  2500 h 

  1000 h 

 

 

 

 

 
 

Please note!  

In motors with enhanced performance (motor type ...X), in heavy drive conditions like belt and gear 
drive with additional bearing loads and in vertical designs the lubricating intervals are to be reduced 
by 50%. 
 
Observe the specified quantity of grease. Overgreasing can lead to a sharp increase in the bearing 
temperature and hence to the failure of the bearing. 
 

 

 

 

 

 
 

Caution!  

If regreasing is carried out while the motor is running, provide for adequate protection against rotat-
ing parts! 
Only resin-free and acid-free anti-friction bearing grease with a drop point of approx. 200°C is to be 
used. 
 

 
 
 
 

Explosion protection

 

The marking 

 (II2G), EEx de IIC T4, for instance, indicates where the motor is to be used and that it has been de-

signed, built and approved according to the relevant European standards required for operation in areas subject to 
explosion hazards. 
 

 

 

 

 
 

Please note!  

The motor must not be altered in any way whatsoever and the operating instructions set forth 
herein are to be complied with always. 
 

 

 
If the motor is altered or repairs need to be made, these are to be performed by the manufacturer or by repair work-
shops or factories that possess the necessary know-how. Before the starting the motors again, conformity with the 
requirements of EC directives 76/ 117/EEC or 94/9/EC and 99/92/EC by said sites is to be ascertained and confirmed 
by means of an appropriate marking on the motor or by issuing a test report. 
If these requirements are not met, the motor is no longer classified as explosion-protected and the marking - see 
above - is to be removed. 

 

 

Содержание KP Series

Страница 1: ...Operating and Maintenance Instruction Three Phase Asynchronous motors with squirrel cage version II2G EEx d e IIC T 3 6 VEM motors GmbH Ausgabe 07 2005 I...

Страница 2: ...bservation of following standards European Standard German Standard VDE Classification EN 50082 1 1997 DIN EN 50082 1 11 97 VDE 0839 82 1 11 97 EN 61000 6 4 2001 DIN EN 50081 2 03 94 VDE 0839 81 2 03...

Страница 3: ...to these guidelines it is important to adopt the necessary safety precautions to protect the personnel against possible injuries The personnel must be duly instructed to proceed with caution and accor...

Страница 4: ......

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Страница 6: ...the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this e...

Страница 7: ...t shall prevail Pysikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 13 Schedule 14 EC TYPE EXAMINATION CERTIFICATE PTB 99 ATEX 1098 15 Description of equipment Three phase motors...

Страница 8: ...d Motors Intended use The motors are to be operated only according to the data specified on the rating plate According to the relevant marking on the rating plate the motors are fit for use in areas s...

Страница 9: ...f 70 and register changes in temperature greater than 10 C day In order to prevent damage during storage any occurring oscillations must amount to Veff 0 2 mm s For motors with regreasing systems repr...

Страница 10: ...risk being damaged during transportation Site The completely closed motors are intended for operating sites in which they are exposed to soiling humidity and other open air conditions as per the rele...

Страница 11: ...anti friction bearings Table 3 Minimum load on the shaft collar for motors with reinforced bearing Shaft height Minimum load Shaft height Minimum load Shaft height Minimum load 112 1100N 200 3400N 31...

Страница 12: ...on the shaft end plate and or on the rating plate H half key F full key N no key The design of the coupling or pulley must match the motor s balance Please note If balancing with half key H work on th...

Страница 13: ...N 60079 14 and EN 50281 1 2 Afterwards suitable overload protection is to be provided either with a motor circuit breaker or similar protective devices These may include also PTC thermistors with trip...

Страница 14: ...ed Anti corrosion protection can be achieved with non hardening sealing materials or sealing grease in particular on the processed sealing surfaces of the covers of terminal boxes having the following...

Страница 15: ...f is used for the insertion of lines in movable motors Please note Cable lead ins and sealing plugs that fail to meet these requirements are prohibited The cable and line diameters used must comply wi...

Страница 16: ...pplied wiring diagram Figure 8 Line connection Connection without cable lug Clamp Connection with cable lug Single wire conductor without cable lug When connecting a single wire conductor without cabl...

Страница 17: ...Thread size Torque Nm Permissible continuous current A Brass Copper M4 1 2 16 M5 2 25 M6 3 63 M8 6 100 M10 10 160 200 M12 15 5 250 315 M16 30 315 400 M20 52 400 630 Depending on the model additional t...

Страница 18: ...be protected by PTC temperature sensors rating data for this operating mode are specified either on the rating plate or on a separate plate If the rele vant plate is missing see the data provided in...

Страница 19: ...atter must be disassem bled Unscrew any shock pulse sensors or regreasing devices Loosen the fastening screws on the hood and remove the hood from the motor Connect the brake of tachometer as per the...

Страница 20: ...circuit Pole changing Low rpm High rpm Dahlander connection Low rpm High rpm Dahlander connection ow rpm High rpm L 1TP1 1TP2 Pre alarm PTC U 2 5V not allowed Use tripping device with PTB number or m...

Страница 21: ...rapid engagement of the brake DC voltage side tripping bridge 3 4 can be re placed by a contact The contact must be tripped simultaneously with the brake power supply circuit In order to provide for...

Страница 22: ...e of non S1 duty cycle motors proven combinations of TS and tripping device must be used as protection against overheating The supplying of power to the motors via the frequency converter is permissib...

Страница 23: ...the anti friction bearings Make sure that the operating current matches the specified current values on the rating plate The protective equipment required as per EN 60079 14 is to be set according to...

Страница 24: ...2500 h 50 C 2500 h 1000 h Please note In motors with enhanced performance motor type X in heavy drive conditions like belt and gear drive with additional bearing loads and in vertical designs the lubr...

Страница 25: ...pressure resistant encapsulation degree of protection marking EEx d IIC B All the screws are to be tightened to the envisaged torque and just as many screws as necessary for the envisaged fastening b...

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