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The drain line from the relief valve must not be concealed or 
blocked and must be protected from freezing.  

 

WARNING: IF THE WATER SUPPLY IS FROM A WELL, OR 
KNOWN TO HAVE HARD WATER, IT IS RECOMMENDED TO 
USE A PRESSURE RELIEF VALVE IN THE COLD WATER 
LINE AS WELL AS A T&P VALVE IN THE HOT WATER LINE. 

 

E.  INSTALLING THE REMOVABLE HEAT EXCHANGER 

 

Heat exchanger is installed at the factory. The following is 
provided for servicing or removing the heat exchanger. 

 

Insert heat exchanger with plastic o-ring housing and align holes 
in cover plate with holes in flange and plastic o-ring housing.  

 

WARNING: Plastic o-ring housing

 

must be properly installed. 

(See Figure 4). Failure to do this will void the warranty.  

 Insert and secure the bolts to the nuts one at a time in the 

following manner:

 

 Place the nut beneath the flange opening.

 

 Hold the nut in place with one hand 

– insert the bolt with the 

other.

 

 Thread the bolt into the nut and tighten in proper order. (See 

Figure 4)

 

 

NOTE: Be sure to place bolts in all of the openings. 

 

WARNING:

 

Plastic o-ring housing must be installed properly (See 

Figure 4) to prevent corrosive action. Failure to do this will void the 
warranty. Must use new o-ring if replaced or removed. 
 
 
F.  WATER SUPPLY CONNECTIONS 

 

WARNING: Some local codes mandate the use of a backflow 
preventer or check valve or pressure-reducing valve. An 
adequate expansion tank (or other adequate means) must be 
installed to prevent pressure build up or damage from 
thermal expansion when a check valve or backflow preventer 
or pressure-reducing valve is used. Failure to do so could 
result in tank leakage and therefore void the warranty. (See 
Figures 1 and 2 for proper location, see Figure 3 for 
S70DTPP) 

 

All water supply fittings on this heater are brass 

– do not over 

tighten or strip threads.  

 

It is recommended to use unions as per Figures 1 and 2. (See 
Figure 3 for S70DTPP) 

 

Do not apply heat directly to the cold-water inlet as it 
includes a plastic dip tube which will melt. 

Содержание TOP PERFORMER PLUS

Страница 1: ...Operation and Installation Manual TOP PERFORMER PLUS Indirect Fired Water Heater Limited Warranty and Tank Replacement...

Страница 2: ...heaters will absorb less than 200 000 BTU hr when domestic water outlet temperature is 194 F and boiler water supply temperature is 240 F Listed outputs are based on ASME Section VIII Interpretation V...

Страница 3: ...ere is risk of property damage and personal injury inherent in the use of any hot water system The Company cannot supervise the installation and therefore makes it a specific condition of the warranty...

Страница 4: ...Diagram 5 ___________________________________________ 13 FIGURE 1_____________________________________________________ 14 FIGURE 2_____________________________________________________ 14 FIGURE 3____...

Страница 5: ...foundation in a clean dry location nearest the boiler The heater should be protected from freezing and water lines should be insulated to reduce energy and water waste Leave sufficient headroom to ser...

Страница 6: ...he requirements for Relief Valves and Automatic Gas Shutoff for Hot Water Supply Systems ANSI Z21 22 1971 This valve must be marked with maximum set pressure not to exceed the marked maximum allowable...

Страница 7: ...the other Thread the bolt into the nut and tighten in proper order See Figure 4 NOTE Be sure to place bolts in all of the openings WARNING Plastic o ring housing must be installed properly See Figure...

Страница 8: ...Supply Line from the boiler to the HX in fitting and Boiler Return Line to the boiler to the HX Out fitting H FILLING THE HEATER Check that the temperature and pressure relief valve has been properly...

Страница 9: ...ect 24VAC Power From the the switching relay board or from a step down transformer to the screws to the right of the Probe Connector See Thermostat Diagram 5 K TPI WIRING CONTROLS NOTE THE TPI THERMOS...

Страница 10: ...oper installation will present potential hazard to life and property Check to be sure that proper relief valve requirements are met T P installed as shown in Figures 1 and 2 See Figure 3 for S70DTPP 3...

Страница 11: ...trol temperature properly without any notice and therefore should be tested periodically for your protection DANGER IF YOU DISCOVER EXTREME HOT WATER COMING FROM THE FAUCET IMMEDIATELY SHUT OFF THE MA...

Страница 12: ...ee Thermostat Diagram 1 NOTE Markings on slide are approximate Check temperature at faucet to ensure safe operating temperature 4 Adjust left side lever to the desired differential The thermostat will...

Страница 13: ...ger Consists of two copper tubes one inside the other wound into a coil The outer tube is soldered into the brass fitting that mates into the tank The inner tube is soldered into the brass fitting tha...

Страница 14: ...11 Thermostat Diagram 1 Thermostat Diagram 2...

Страница 15: ...12 Thermostat Diagram 3 ETC101 Low Voltage Only Red Circuit Board TPI Green Circuit Board OUTPUT CONTACTS 24V IN...

Страница 16: ...and push wires Down into holes in top of connector This can also be done one side at a time 4 C Tug on each wire to make sure they are secure Wires Buttons Thermostat Diagram 5 Typical Wiring Wiring w...

Страница 17: ...14 FIGURE 1 Installation Diagram Using Zone Valves FIGURE 2 Installation Diagram Using Separate Circulator...

Страница 18: ...15 FIGURE 3 S70DTPP Installation Diagram Using a Single Tank S70DTPP Installation Diagram Including One Hotstow Storage Tank...

Страница 19: ...16 FIGURE 4...

Страница 20: ...If neither action has solved your problem please have your plumbing contractor contact us for assistance CUSTOMER RELATIONS DEPARTMENT General vaughncorp com 978 462 6683 VAUGHN THERMAL CORPORATION 26...

Страница 21: ...ANUFACTURED DATE INDICATED BY THE SERIAL NUMBER ON THE TOP PERFORMER COVERAGE Replacement policy covers only the storage tank for leaks caused by the corrosive effects of water under normal and proper...

Страница 22: ...and limitations 1 The Top Performer must be correctly installed according to the installation manual provided with the unit and all applicable local and national codes 2 The unit must be operated wit...

Страница 23: ...n should be noted At time of installation and retained for Future reference Model No Serial No Date Installed Dealer s Name Address City State Zip 26 Old Elm Street P O Box 5431 Salisbury MA 01952 543...

Страница 24: ...Warranty on newly purchased tanks Not available on replacement tanks may be purchased by completing and returning this form to Vaughn Thermal Corporation along with a payment of 199 within 30 days of...

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