background image

9) Adjust the air pressure and paint flow to provide a uniform dispersion of atomized 

paint throughout the pattern. Keep air pressure as low as possible to minimize 

paint “bounce back” and overspray. Excessive fluid flow will result in a heavy 

center spray pattern. Inadequate flows will cause the spray pattern to split. 

Please see the Troubleshooting section of this guide if any problems occur.

FAN DIRECTION

The position of the air cap horns determines the direc-

tion of the fan (horizontal or vertical spray pattern).

Loosen the lock ring on the air cap and rotate the horns

to achieve the desired pattern. Hand tighten lock ring

after adjustment.

SPRAY PATTERN ADJUSTMENT

SIPHON AND GRAVITY FEED GUNS

1) Adjust air pressure to the spray gun according to the

recommendations supplied by the spray material

manufacturer. This air pressure is typically below 20

PSI for HVLP spray guns and between 40 to 60 PSI

for conventional spray guns. Adjust air pressure with

the trigger pulled and the air control knob (if applica-

ble) fully open.

2) The width of the “fan spray” is controlled by the pat-

tern control knob. Turn knob counterclockwise to

increase the width of the fan spray pattern. Turn knob

clockwise to decrease the spread of the fan spray pattern for a round pattern.

3) Trigger a short burst while turning fluid control knob until the desired pattern on

the test target and adjust the fluid control knob until the desired atomization

(spray) pattern is achieved. If the spray is too fine, creating excessive overspray,

there is too much air for the amount of paint being sprayed - Reduce the air pres-

sure or open the fluid control to spray more material. If the spray is too coarse,

(spitting globs of paint), reduce the amount of material with the fluid control knob

or thin the paint.

10

11

Nozzle wings

horizontal

Lock ring

Vertical

pattern

Nozzle wings

vertical

Horizontal

pattern

Lock ring

Spray Pattern 
Control Knob

PREPARATION FOR SPRAYING

D

DO

O N

NO

OT

T A

AT

TT

TE

EM

MP

PT

T T

TO

O U

UN

NC

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G ((B

BA

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GG

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BE

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E..

WATER AND/OR OIL IN COMPRESSED AIR

All compressor pumps discharge some condensed water, oil or contaminates with

the compressed air. IIM

MP

PO

OR

RT

TA

AN

NT

T:: This condensation will cause “fish eyes” to appear

in the paint job. Install appropriate water/oil removal filter equipment and controls

as necessary for the intended application.

Failure to install appropriate water/oil removal equipment

may result in damage to machinery or workpiece.

1) Thoroughly mix paint to be sprayed in accordance with the manufacturer’s 

instructions, adding thinner where necessary.

2) Strain material through 60 to 90 mesh screen.

3) Fill the gravity feed paint cup with the material. Be careful not to overfill the cup. 

Install cup lid and make sure vent hole is clear.

4) Attach 1/4" NPS (F) air outlet of locking pressure regulator to 1/4" NPS air inlet on 

spray gun.

5) Attach air supply to 1/4" NPT (M) air inlet on locking pressure regulator.

N

NE

EV

VE

ER

R p

po

oiin

ntt s

sp

prra

ay

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se

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he

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cc

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de

en

ntta

all d

diis

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c

ch

ha

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ma

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ma

ay

y rre

es

su

ulltt iin

n s

se

erriio

ou

us

s iin

njju

urry

y..

5) Start the air compressor.

6) Adjust air pressure via air supply regulator. N

NO

OT

TE

E:: H

HV

VL

LP

P o

op

pe

erra

attiio

on

n rre

eq

qu

uiirre

es

s a

m

ma

ax

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um

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off 1

10

0 P

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me

ea

as

su

urre

ed

d a

att tth

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e n

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zz

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e.. D

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T e

ex

xc

ce

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d 2

21

1 P

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att tth

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e a

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vo

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g 1

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SII n

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DO

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ex

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ce

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d 1

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00

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ax

xiim

mu

um

m p

prre

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ss

su

urre

e

7) Prepare a piece of scrap material for use as a spray gun test target.

8) Depress spray gun trigger fully to spray material. 

N

NO

OT

TE

E: Depressing trigger partially will cause only air to be released.

Содержание HVLP

Страница 1: ...1 HVLP Spray Guns Instruction Manual ...

Страница 2: ...se available for refer ence when calling MODEL NUMBER _____________________________ DATE of PURCHASE _____________________________ 2 3 INTRODUCTION It is the owner and or operator s responsibility to study all WARNINGS operating and maintenance instructions contained on the product label and instruction manual prior to operation of this spray gun The owner operator shall retain product instruction...

Страница 3: ...le materials When paints or materials are sprayed they are broken into very small particles and mixed with air This will cause certain paints and materials to become extremely flammable and could result in serious injury or death Never spray closer than 25 feet to the air compressor Motors electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor Never s...

Страница 4: ...erations 6 7 Conventional HVLP WORK AREA SAFETY B Be ef fo or re e d di is sa as ss se em mb bl ly y o or r r re em mo ov va al l o of f a an ny y p pa ar rt t o of f g gu un n o or r a at tt ta ac ch he ed d c co om mp po on ne en nt ts s s sh hu ut t o of ff f a ai ir r s su up pp pl ly y t to o g gu un n s sh hu ut t o of ff f a ai ir r c co om mp pr re es ss so or r r re el le ea as se e p pr ...

Страница 5: ...ed 10 PSI HVLP Spray guns produce a soft low velocity spray pattern which provides increased control while reducing paint bounce back and overspray As a result HVLP is also well suited for spraying surfaces with recessed areas TYPES OF SPRAY GUN HOOKUPS S SI IP PH HO ON N F FE EE ED D C CU UP P H HO OO OK KU UP P Air pressure for atomization is controlled by the regulator on the air source The amo...

Страница 6: ...n m ma ak ke e c ce er rt ta ai in n t th ha at t a al ll l c co on nn ne ec ct ti io on ns s a an nd d f fi it tt ti in ng gs s a ar re e s se ec cu ur re e C Ch he ec ck k h ho os se e a an nd d a al ll l c co on nn ne ec ct ti io on ns s f fo or r w we ea ak k o or r w wo or rn n c co on nd di it ti io on ns s t th ha at t c co ou ul ld d r re en nd de er r t th he e s sy ys st te em m u un ns ...

Страница 7: ...with a solvent soaked rag Repeat until the gun is clean 3 Remove the air cap and soak in solvent until clean Use a small bristle brush for stubborn stains If it becomes necessary to clean the air cap holes use a toothpick or small brush Our 19112 Spray Gun Cleaning Kit provides an assortment of cleaning brushes to maintain your spray guns and help keep them lasting longer N NE EV VE ER R U US SE E...

Страница 8: ...ng parts STORAGE 1 When not in use turn the fluid adjustment knob counter clockwise to open to reduce the spring tension on the needle fluid tip 2 Spray gun m mu us st t b be e cleaned and lightly lubricated prior to storage 14 15 4 Clean gaskets with solvent soaked rag To prevent damage do not immerse gas kets or spray gun in solvents as this is detrimental to the lubricants and packings 5 After ...

Страница 9: ...orrective Action Heavy top or bottom pattern Horn holes plugged Clean Ream with non metallic point Obstruction on top or bottom of fluid tip Clean Cap and or tip seat dirty Clean Heavy right or left side pattern Left or right side horn holes plugged Clean Ream with non metallic point Dirt on left or right side of fluid tip Clean Heavy center pattern Fluid pressure too high for atomization air Bala...

Страница 10: ...ription 19 1 Trigger Pin Fluid Needle 20 1 Trigger 22 1 Lid 23 1 Cup 21 2 Retaining Ring 24 1 Fluid Filter 25 1 Fluid Inlet Fitting 27 1 Fluid Needle 26 1 Gun Body 28 1 Fluid Needle Spring 29 1 Fluid Adjustment Locking Ring 30 1 Fluid Adjustment Knob 31 1 Pattern Adjustment Valve 32 1 Air Inlet Fitting 33 1 Gun Wrench 34 1 Internal External Hex Wrench 35 1 Brush Ln Qty Description 1 3 3 3 4 3 5 2 ...

Страница 11: ... primer quickly Best suited for thicker materials such as flakes heavy solid materials primer primer sealers polyester primers varnish polyurethane oil base paints enamels epoxy plastic adhesives floor paving paints latex splatter paints multi fleck etc This large tip is suitable for heavy solid materials such as surface primer primer sealers polyester primers rust proof coatings and industrial fi...

Страница 12: ...23 NOTES NOTES 22 ...

Страница 13: ...the damage is due to use of the product after partial failure or use with improper accessories Warranty does not apply to accessory items Seller will not be liable for labor charges loss or damage resulting from improper operation maintenance or repairs made by persons other than a Star Asia USA LLC Authorized Service Center The use of other than genuine Star Asia USA LLC Repair Parts will void wa...

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