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TROUBLESHOOTING (Continued)

16

17

Problem Encountered

Possible Cause

Corrective Action

Excessive overspray 

Gun too far from work surface. 

Adjust to proper distance.

 

Improper stroking 

Move at moderate pace, parallel to

  (arcing, gun motion too fast). 

 work surface.

Excessive fog 

Too much, or too fast-drying thinner. Remix 

properly.

 

Too much atomization air pressure. 

Reduce pressure.

  
Dry spray Air 

pressure too high. 

Reduce air pressure.

 

Gun tip too far from work surface. 

Adjust to proper distance.

 

Gun motion too fast. 

Slow down.

 

Gun out of adjustment. 

Adjust.

  
Fluid leaking from packing nut 

Packing nut loose. 

Tighten, do not bind needle.

 

Packing worn or dry. 

Replace or lubricate.

  
Fluid leaking or dripping from 

Packing nut too tight. 

Adjust.

  front of pressure feed gun 

Dry packing. 

Lubricate.

 

Fluid tip or needle worn or damaged. 

Replace tip.

 

Foreign matter in tip. 

Clean.

 

Fluid needle spring broken. 

Replace.

 

Wrong size needle or tip. 

Replace.

  
Runs and sags 

Too much material flow. 

Adjust gun or reduce fluid pressure.

 

Material too thin. 

Mix properly or apply light coats.

 

Gun tilted on an angle, or gun motion 

Hold gun at right angle to work and adapt

  too slow. 

  to proper gun technique.

Thin, sandy coarse finish 

Gun too far from surface. 

Check distance. Normally about  8”.

  drying before it flows out 

Too much air pressure. 

Reduce pressure and check spray pattern.

 

Improper thinner being used. 

Follow paint manufacturer’s

 

 

 mixing instructions.

  
Thick, dimpled finish 

Gun too close to surface. 

Check distance. Normally about 8”.

  “orange peel” 

Too much material coarsely atomized. 

Increase air pressure or reduce

 

 

 fluid pressure.

 

Air pressure too low. 

Increase air pressure or reduce

 

 

 fluid pressure.

 

Improper thinner being used. 

Follow paint manufacturer’s

 

 

 mixing instructions.

 

Material not properly mixed. 

Follow paint manufacturer’s instructions.

 

Surface rough, oily, dirty. 

Properly clean and prepare surface.

TROUBLESHOOTING

Problem Encountered

Possible Cause

Corrective Action

Heavy top or bottom pattern. 

Horn holes plugged. 

Clean. Ream with non-metallic point.

 

Obstruction on top or bottom of fluid tip. 

Clean.

 

Cap and/or tip seat dirty. Clean.

  

Heavy right or left side pattern. 

Left or right side horn holes plugged. 

Clean Ream with non-metallic point.

 

Dirt on left or right side of fluid tip. 

Clean.

  

Heavy center pattern. 

Fluid pressure too high for atomization air 

Balance air and fluid pressure.

  (pressure feed).
 

Material flow exceeds air cap’s capacity. 

Increase spray pattern width with 

 

 

 spreader adjustment valve.

 

 

Thin or lower fluid flow.

 

Spreader adjustment valve set too low. Adjust.

  

Increase 

pressure.

 

Material too thick. 

Thin to proper consistency.

  
Split spray pattern. 

Atomization air pressure too high. 

Reduce at regulator or gun.

 

Fluid pressure too low (pressure feed only).  Increase fluid pressure

 

 

 (increases gun handling speed).

 

Spreader adjusting valve set too high. 

Adjust.

  
Spitting or pulsating spray. 

Loose or damaged fluid tip/seat. 

Tighten or replace.

May also be accompanied by
bubbling in the paint cup. 

Material level too low. Refill.

 

Container tipped too far. 

Hold more upright.

 

Obstruction in fluid passage. 

Back flush with solvent.

 

Loose or broken fluid tube or 

Tighten or replace.

  fluid inlet nipple.

 

Dry, loose or worn needle packing. 

Replace packing.

  
Unable to get round spray. 

Spreader adjustment screw not 

Clean or replace.

  seating properly.
 

Air cap retaining ring loose. 

Tighten.

  
Will not spray. 

No air pressure at gun. 

Check air supply and air lines.

 

Internal mix or pressure feed air cap and 

Change to proper suction feed air cap

  tip used with suction feed. 

  and tip.

 

Fluid pressure too low with internal mix 

Increase fluid pressure at tank.

  cap and pressure tank.
 

Fluid needle adjusting screw not open 

Open fluid needle adjusting screw.

  enough.
 

Fluid tool heavy for suction feed. 

Thin material or change to pressure feed.

  
Starved spray pattern. 

Inadequate material flow. 

Back fluid adjusting screw out to first

 

 

 thread or increase fluid pressure at tank.

 

Low atomization air pressure (suction feed).  Increase air pressure and rebalance gun.

 

Too much atomization air pressure. 

Reduce pressure.

Содержание HVLP

Страница 1: ...1 HVLP Spray Guns Instruction Manual ...

Страница 2: ...se available for refer ence when calling MODEL NUMBER _____________________________ DATE of PURCHASE _____________________________ 2 3 INTRODUCTION It is the owner and or operator s responsibility to study all WARNINGS operating and maintenance instructions contained on the product label and instruction manual prior to operation of this spray gun The owner operator shall retain product instruction...

Страница 3: ...le materials When paints or materials are sprayed they are broken into very small particles and mixed with air This will cause certain paints and materials to become extremely flammable and could result in serious injury or death Never spray closer than 25 feet to the air compressor Motors electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor Never s...

Страница 4: ...erations 6 7 Conventional HVLP WORK AREA SAFETY B Be ef fo or re e d di is sa as ss se em mb bl ly y o or r r re em mo ov va al l o of f a an ny y p pa ar rt t o of f g gu un n o or r a at tt ta ac ch he ed d c co om mp po on ne en nt ts s s sh hu ut t o of ff f a ai ir r s su up pp pl ly y t to o g gu un n s sh hu ut t o of ff f a ai ir r c co om mp pr re es ss so or r r re el le ea as se e p pr ...

Страница 5: ...ed 10 PSI HVLP Spray guns produce a soft low velocity spray pattern which provides increased control while reducing paint bounce back and overspray As a result HVLP is also well suited for spraying surfaces with recessed areas TYPES OF SPRAY GUN HOOKUPS S SI IP PH HO ON N F FE EE ED D C CU UP P H HO OO OK KU UP P Air pressure for atomization is controlled by the regulator on the air source The amo...

Страница 6: ...n m ma ak ke e c ce er rt ta ai in n t th ha at t a al ll l c co on nn ne ec ct ti io on ns s a an nd d f fi it tt ti in ng gs s a ar re e s se ec cu ur re e C Ch he ec ck k h ho os se e a an nd d a al ll l c co on nn ne ec ct ti io on ns s f fo or r w we ea ak k o or r w wo or rn n c co on nd di it ti io on ns s t th ha at t c co ou ul ld d r re en nd de er r t th he e s sy ys st te em m u un ns ...

Страница 7: ...with a solvent soaked rag Repeat until the gun is clean 3 Remove the air cap and soak in solvent until clean Use a small bristle brush for stubborn stains If it becomes necessary to clean the air cap holes use a toothpick or small brush Our 19112 Spray Gun Cleaning Kit provides an assortment of cleaning brushes to maintain your spray guns and help keep them lasting longer N NE EV VE ER R U US SE E...

Страница 8: ...ng parts STORAGE 1 When not in use turn the fluid adjustment knob counter clockwise to open to reduce the spring tension on the needle fluid tip 2 Spray gun m mu us st t b be e cleaned and lightly lubricated prior to storage 14 15 4 Clean gaskets with solvent soaked rag To prevent damage do not immerse gas kets or spray gun in solvents as this is detrimental to the lubricants and packings 5 After ...

Страница 9: ...orrective Action Heavy top or bottom pattern Horn holes plugged Clean Ream with non metallic point Obstruction on top or bottom of fluid tip Clean Cap and or tip seat dirty Clean Heavy right or left side pattern Left or right side horn holes plugged Clean Ream with non metallic point Dirt on left or right side of fluid tip Clean Heavy center pattern Fluid pressure too high for atomization air Bala...

Страница 10: ...ription 19 1 Trigger Pin Fluid Needle 20 1 Trigger 22 1 Lid 23 1 Cup 21 2 Retaining Ring 24 1 Fluid Filter 25 1 Fluid Inlet Fitting 27 1 Fluid Needle 26 1 Gun Body 28 1 Fluid Needle Spring 29 1 Fluid Adjustment Locking Ring 30 1 Fluid Adjustment Knob 31 1 Pattern Adjustment Valve 32 1 Air Inlet Fitting 33 1 Gun Wrench 34 1 Internal External Hex Wrench 35 1 Brush Ln Qty Description 1 3 3 3 4 3 5 2 ...

Страница 11: ... primer quickly Best suited for thicker materials such as flakes heavy solid materials primer primer sealers polyester primers varnish polyurethane oil base paints enamels epoxy plastic adhesives floor paving paints latex splatter paints multi fleck etc This large tip is suitable for heavy solid materials such as surface primer primer sealers polyester primers rust proof coatings and industrial fi...

Страница 12: ...23 NOTES NOTES 22 ...

Страница 13: ...the damage is due to use of the product after partial failure or use with improper accessories Warranty does not apply to accessory items Seller will not be liable for labor charges loss or damage resulting from improper operation maintenance or repairs made by persons other than a Star Asia USA LLC Authorized Service Center The use of other than genuine Star Asia USA LLC Repair Parts will void wa...

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