SAMES KREMLIN Inogun A User Manual Download

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Index revision : B - September 2020

7133

User manual

SAMES KREMLIN

SAS -

13, Chemin de Malacher - 38240 MEYLAN - FRANCE

Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com

Inogun A

FCC, Standard and Robotic Versions

Summary of Contents for Inogun A

Page 1: ...Index revision B September 2020 1 7133 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inogun A FCC Standard and Robotic Versions...

Page 2: ...offers training courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required t...

Page 3: ...vity center for robotic versions 18 3 2 1 Robotic Single 60 Inogun A 18 3 2 2 Robotic Twin Convergent 60 Inogun A 19 3 2 3 Robotic Twin Parallel 60 Inogun A 20 3 3 General characteristics 21 3 4 Air c...

Page 4: ...ergent Inogun A projector 45 8 5 Robotic Twin Parallel Inogun A projector 47 8 6 Barrel assembly 49 8 6 1 Powder tube assembly 50 8 6 2 Protective cover assembly 51 8 7 Holding flange assembly 52 8 8...

Page 5: ...2 No 61010 1 12 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements Third Edition ANSI ISA 61010 1 3rd Edition Safety Requirements for...

Page 6: ...igh mechanical hazard risk WARNING For Electrostatic Finishing Applications using Class II spray material when config ured according to 800004734 this statement may be abbreviated to read For Electro...

Page 7: ...ogun A projector P N 910030101 Equipped barrel P N 910028708 Equipped Rear body P N 910028710 Electrode support P N 910027640 Low voltage cable 30 m P N 900018168 Robotic support R f 900018581 Robotic...

Page 8: ...e two points and it is also his responsibility to make sure that all operators have read and understood the user manuals for any peripheral electrical equipment present in the powdering area 1 5 Warni...

Page 9: ...N 50177 This must be checked regularly 6 All conductive structures such as floors powder spray station walls ceilings barriers bar riers parts to be painted powder dispensing tank placed in or near th...

Page 10: ...rried out in mechanically ventilated areas 13 Inside the booth it is forbidden to use naked flames glowing objects or devices likely to produce sparks It is also forbidden to store flammable products...

Page 11: ...ems See 5 4 4 in standard EN50177 The safe high voltage disconnection must be tested for operation under controlled voltage and under constant voltage See 5 2 2 and 5 2 2 1 in standard EN50177 The dis...

Page 12: ...0177 2D category devices See 5 2 2 5 2 2 2 et 6 3 in standard EN50177 Protection against discharge energy which is too high See 5 2 3 in standard EN50177 Protection against cleaning product inflamma t...

Page 13: ...devices could result in a risk of fire expose the personnel to serious injury and damage the equipment WARNING The electrostatic projection systems must be equipped with an automatic fire extin guishi...

Page 14: ...MES KREMLIN or a SAMES KREMLIN con trol system modified by a third party without written permission from an authorized SAMES KREMLIN technical agent accidents such as collision with external objects o...

Page 15: ...ontrols both the high voltage and the powder output of the projector connected to it These two indis sociable elements constitute a powder coating equipment Pre programmed voltage and current settings...

Page 16: ...Index revision B September 2020 16 7133 DES07484 DES07485 DES07483 Robotic Twin Convergent Inogun A Robotic Single Inogun A Robotic Twin Parallel Inogun A...

Page 17: ...Index revision B September 2020 17 7133 3 Characteristics 3 1 Dimensions mm 1046 410 361 30 DES07279 DES07280 1423 467 40 50...

Page 18: ...tia axis and moments kg x mm2 measured to the gravity center Inertia moments kg x mm2 measured to the output C S Ix 0 00 0 75 0 67 Px 6123 60 Iy 0 00 0 67 0 75 Py 11078 18 Iz 1 00 0 00 0 00 Pz 16650 1...

Page 19: ...ured to the gravity center Inertia moments kg x mm2 measured to the output C S Ix 0 01 0 88 0 48 Px 14739 80 Iy 0 03 0 48 0 88 Py 29969 01 Iz 1 00 0 01 0 03 Pz 30163 49 Ixx 89717 61 Ixy 96 04 Ixz 92 7...

Page 20: ...m2 measured to the gravity center Inertia moments kg x mm2 measured to the output C S Ix 0 00 0 86 0 50 Px 16093 73 Iy 1 00 0 02 0 03 Py 32002 20 Iz 0 04 0 50 0 86 Pz 32387 88 Ixx 89532 18 Ixy 5 02 Ix...

Page 21: ...ngle sup port 1 19 kg Robotic version projector weight with double convergent support 2 2 kg Robotic version projector weight with double parallel support 2 16 kg Maximum operating altitude 2000 m Max...

Page 22: ...st be installed upstream of the compressed air supply of the Inocontroller or Inobox control modules This filter is sized according to the size of the installa tion SAMES KREMLIN recommends using a fi...

Page 23: ...r 4 1 Electrical connections Pin 10 pin connector Inocontroller or Inobox side Pin 4 pin connector Inogun A side 1 Primary 1 HVU 1 HVU 1 Primary 2 Not connected 3 HVU 2 Primary 2 HVU 2 Primary 4 Not c...

Page 24: ...hould be available for product installation and maintenance operations Screwdriver 0 6x3 5 Phillips screwdriver 0x75 5 mm hexagonal screwdriver Allen wrench 3mm Torque wrench Open end wrench 13 mm Tub...

Page 25: ...n 5 2 1 Inogun A FCC version Place the index pin on the holding flange Pass the LV cable through the support tube Manually connect the LV cable and the air and powder hoses to the projector Align the...

Page 26: ...rd Inogun A version Mounting assembly Place the rear support on the holding flange Secure with the 3 screws M4 x16 Place the O ring and sleeve on the LV cable Manually connect the cable to the projec...

Page 27: ...to the projector 5 2 3 Installation of the counter electrode for the standard Inogun A version Remove the holding flange see 6 3 2 page 32 Separate the rear body from the projector to release the cap...

Page 28: ...eath then the coupling and the robotic support Place the O ring and sleeve on the LV cable Manually connect the LV cable and then the air and powder hoses to the pro jector Place the robotic support o...

Page 29: ...wder and the operating conditions Therefore the frequency of the interview indicated in the procedures below is only indicative As the SAMES KREMLIN equipment is used the user must create his own main...

Page 30: ...e 1 5 page 8 6 2 1 Procedure A1 Projector cleaning WARNING All cleaning operations should only be carried out with compressed air expanded to a maximum pressure of 2 5 bar a cloth or possibly a brush...

Page 31: ...ode support Clean the electrode support with com pressed air and also the deflector Make sure that there is no accumulation of powder Clean the powder passage duct by blowing with compressed air Befor...

Page 32: ...f the air nipple Unscrew the air nipple with a 5 mm hexa gon wrench Replace if necessary 6 3 2 Procedure B2 Holding flange Unscrew the 4 M4x 20 screws with a 3 mm allen wrench and remove the holding f...

Page 33: ...i nal and connector replace the rear body if necessary Installation Replace the rear body taking care not to pinch the wires Connect the ground wire press the wire against the protective cover assembl...

Page 34: ...the powder tube with compressed air possibly the outside Check the condition of the O rings and powder tube replace if necessary Before reassembling the powder tube blow its housing in the direction o...

Page 35: ...assem bly Check the condition of the O rings replace if necessary Remove the electrode blowing duct check its condition replace if necessary Reassembly WARNING For the reassembly of the protective co...

Page 36: ...a multigrip pliers extract the HVU from the gun Replace the HVU apply a light coat of die lectric grease P N H1GSYN037 to the seal of the new HVU Position the HVU in the gun and push it to the stop Ti...

Page 37: ...ing hose using compressed air Powder does not adhere to the part to be painted The part is not correctly grounded Ensure that the electrical resistance of the parts in relation to the ground sys tem i...

Page 38: ...Index revision B September 2020 38 7133 8 Spare part list 8 1 Inogun A FCC DES07298 1 2 4 3 5 6 7 8...

Page 39: ...21 Medium flat spray deflector see 8 9 1 page 54 1 1 1 3 910027640 Flat spray electrode support see 8 9 1 page 54 1 1 1 4 910028708 Barrel assembly see 8 6 page 49 1 1 3 5 910027298 Equipped rear body...

Page 40: ...Item Part Number Description Qty Unit of sale Mainte nance level for spare part 910026238 Support tube assembly for Inogun FCC 1 1 3 1 900016089 Split ring 1 1 3 2 900016075 Inogun nut 1 1 3 3 J2FTDF4...

Page 41: ...Index revision B September 2020 41 7133 8 2 Inogun A standard version DES07297 1 2 4 3 7 8 5 6 11 12 9 10...

Page 42: ...0027640 Flat spray electrode support see 8 9 1 page 54 1 1 3 4 910028708 Barrel assembly see 8 6 page 49 1 1 3 5 910027298 Equipped rear body 1 1 3 6 910028159 Holding flange assembly see 8 7 page 52...

Page 43: ...Index revision B September 2020 43 7133 8 3 Robotic Single Inogun A projector DES07462 1 2 4 3 7 8 5 6 9 10...

Page 44: ...age 54 1 1 1 3 910027640 Flat spray electrode support see 8 9 1 page 54 1 1 3 4 910028708 Barrel assembly see 8 6 page 49 1 1 3 5 910027298 Equipped rear body 1 1 3 6 910028159 Holding flange assembly...

Page 45: ...Index revision B September 2020 45 7133 8 4 Robotic Twin Convergent Inogun A projector DES07463 1 2 4 3 7 8 5 6 9 10...

Page 46: ...page 54 2 1 1 3 910027640 Flat spray electrode support see 8 9 1 page 54 2 1 3 4 910028708 Barrel assembly see 8 6 page 49 2 1 3 5 910027298 Equipped rear body 2 1 3 6 910028159 Holding flange assemb...

Page 47: ...Index revision B September 2020 47 7133 8 5 Robotic Twin Parallel Inogun A projector DES07464 1 2 4 3 7 8 5 6 9 10...

Page 48: ...page 54 2 1 1 3 910027640 Flat spray electrode support see 8 9 1 page 54 2 1 3 4 910028708 Barrel assembly see 8 6 page 49 2 1 3 5 910027298 Equipped rear body 2 1 3 6 910028159 Holding flange assembl...

Page 49: ...ty Unit of sale Mainte nance level for spare part 910028708 Barrel assembly 1 1 3 1 910028155 Powder tube assembly see 8 6 1 page 50 1 1 1 2 910028158 Protective cover assembly see 8 6 2 page 51 1 1 3...

Page 50: ...embly Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare part 910028155 P...

Page 51: ...Unit of sale Mainte nance level for spare part 910028158 Protective cover assembly 1 1 3 1 J2CTPB510 O ring 1 1 1 2 J2FTDF078 O ring 1 1 1 3 250000370 Torx screw M3 x 5 zinc plated steel 1 1 3 X2BDVX0...

Page 52: ...ance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare part 910028159 Holding flange assembly 1 1 3 1 X3AVSY123...

Page 53: ...scription Qty Unit of sale Mainte nance level for spare part 1 910028711 Equipped counter electrode 1 1 3 2 910028547 Counter electrode connection 1 1 3 3 Q2HRDC052 Spring included in item 2 1 1 1 4 9...

Page 54: ...3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare part 1 900016321 Medium flat spray deflector 1 1 1 900019952 Narrow flat spray deflector option 1...

Page 55: ...ber Description Qty Unit of sale Mainte nance level for spare part 910028485 Extended flat spray nozzle length 150 mm option 1 3 910028486 Extended flat spray nozzle length 300 mm option 1 3 1 9000187...

Page 56: ...l for spare part 1 1409259 Round spray deflector Dia 16 mm white 1 1 1 900008026 HD Round spray deflector Dia 16 mm grey Option 1 1 1411500 Round spray deflector Dia 12 mm white Option 1 1 1409260 Rou...

Page 57: ...0030942 Extended round spray nozzle length 450 Option 1 1 910029099 Extended round spray nozzle length 600 Option 1 1 1 900018745 Extended nozzle nut 1 1 3 2 1409259 Round spray deflector Dia 16 mm wh...

Page 58: ...t used with Inogun A Item Part Number Description Qty Unit of sale Mainte nance level for spare part 200000412 Fixing nut 50 40 1 1 3 130002080 Fixing nut 40 40 1 1 3 Item Part Number Description Qty...

Page 59: ...dapter is necessary in order to fix the Inogun A robotic projector whatever its ver sion on the robot to be equipped Interface diagram Item Part Number Description Qty Unit of sale Mainte nance level...

Page 60: ...on locating A March 2020 Creation B Sept 2020 Addition of CSA marking applicable standards modification of LV cable length for Inogun A FCC addition of sleeve for robotic versions addition of spare pa...

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