background image

14

15

SERVICE

1. Service must be performed only by qualified repair personnel.

 Service or maintenance 

performed by unqualified personnel may result in a risk of injury.

2. When servicing a tool, use only identical replacement parts.

 Follow instructions in the 

Maintenance Section of this manual. Use of unauthorized parts or failure to follow Maintenance 

Instructions may create a risk of electric shock or injury.

TROUBLESHOOTING GUIDE

Always be sure that the tool is switched off and has been disconnected from the power source 

before making any adjustments or performing any maintenance 

procedures.

Problem Encountered

Possible Cause

Corrective Action

No output

Power cord not plugged in

Plug cord into outlet

Fuse blown or circuit breaker has tripped

Replace fuse or reset circuit breaker

Power cord damaged

Use authorized service center to repair or 
replace power cord

Faulty switch

Use authorized service center to repair or 
replace switch

Overload protection system engaged

Wait for unit to cool then try again

Bad wire-feed

Insufficient pressure

Tighten tension nut

Loose wing nut

Tighten wing nut

Wire has become oxidized

Replace wire spool

Not enough current

Low input voltage

Make sure input voltage matches input 
voltage rating requirements

Loose connection

Check ground cable solid connection

Damaged rectifying element(s)

Use authorized service center to repair or 
replace rectifying element(s)

Porous welds

Insufficient gas

Check gas cylinder, regulator unit and gas 
line fittings for proper connection

Hole blocked

Use compressed air to clear blockage

Bad gas or wire

Check that gas is clean and dry
Use correct wire

Welder does not operate 
when depressing switch

Control wire damaged

Use authorized service center to repair or 
replace control wire

Circuit plate damaged

Use authorized service center to repair or 
replace circuit plate

Содержание 41186

Страница 1: ...Welders Instruction Manual 41186 135 Amp Gas Gasless MIG Welder 41187 135 Amp Gas Gasless MIG Welder Kit 41188 175 Amp Gas Gasless MIG Welder ...

Страница 2: ...ner and or operator are responsible for maintenance maintaining all decals or warning labels and while in use maintaining the unit in good working order If the owner and or operator are not fluent in English the product warnings and instructions shall be read and discussed with the operator s native language by the purchaser owner or his designee Make sure that the operator comprehends its content...

Страница 3: ...0 8 8 6 6 4 10 12A 16 14 10 8 8 6 6 4 4 12 14A 16 12 10 8 6 6 6 4 2 14 16A 16 12 10 8 6 6 4 4 2 16 18A 14 12 8 8 6 4 4 2 2 18 20A 14 12 8 6 6 4 4 2 2 PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in...

Страница 4: ...air or replace damaged parts at once Maintain unit according to manual Always keep all panels and covers securely in place when operating the welder Clamp work cable with good metal to metal contact to workpiece or worktable as near the weld as practical Insulate work clamp when not connected to workpiece to prevent contact with any metal object 6 7 SAFETY RULES FOR WELDERS CONTINUED FUMES AND GAS...

Страница 5: ...ore starting to weld again Do not block or filter airflow to unit MOVING PARTS can cause injury Keep away from moving parts Keep away from wire feed drive rollers Keep all doors panels covers and guards closed and secured in place WELDING WIRE can cause injury Do not point gun toward any part of the body other people or any metal when threading welding wire Do not press gun trigger unnecessarily W...

Страница 6: ...ld inhibit ventilation Place the kickstand into slot at front of unit and secure in place with supplied screws Installing welding wire Use Flux core steel wire 6mm or 8mm diameter on 102mm spool no more than 1kg Rated wire speed 1 8m min 13m min 1 Open right side panel and remove wingnut from wire spool axle 2 Put spool on axle and replace wingnut 3 Pull 6 of wire off spool and hold firmly 4 Cut o...

Страница 7: ...Installation The welder has a platform on the rear to accommodate a small gas cylinder If you plan to use a large cylinder chain it to a wall or bench or obtain a cart designed specifically for the cylinder 1 Secure the small cylinder to the cart using the straps on the cart 2 Clean the threads on the gas outlet valve and open valve briefly to blow any debris away from the inside of the valve fitt...

Страница 8: ...ervice center to repair or replace power cord Faulty switch Use authorized service center to repair or replace switch Overload protection system engaged Wait for unit to cool then try again Bad wire feed Insufficient pressure Tighten tension nut Loose wing nut Tighten wing nut Wire has become oxidized Replace wire spool Not enough current Low input voltage Make sure input voltage matches input vol...

Страница 9: ...enance neglect or accident or the damage is due to use of the product after partial failure or use with improper accessories Seller will not be liable for labor charges loss or damage resulting from improper operation maintenance or repairs made by persons other than a Star Asia USA LLC Authorized Service Center The use of other than genuine Star Asia USA LLC Repair Parts will void warranty Warran...

Отзывы: