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Vanair Goodall CAP-START, Инструкция по эксплуатации и список запасных частей, Страница: 45 / 60

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SECTION 7: ILLUSTRATED PARTS LIST

 

090189-OP_r0 (JUNE-2022)

 

7 - 11

VANAIR MANUFACTURING, INC.
(844) VAN-SERV • www.vanair.com

Cap•Start Hydraulic-Driven

12V/24V • Battery Starter • Charger

7.3  ELECTRICAL ASSEMBY, FRAME, CAPACITOR AND RELAY - 2 OF 2

ITEM

DESCRIPTION

PART NUMBER

QTY

1

ULTRACAPACITOR, 65.52kJ 12/24V

277956

2

2

DECAL,VSC LS MTRON

278446

2

3

BAR, COPPER BUS

280201

4

4

RELAY,500 AMP 12V COIL w/STUDS N.O.

280203

5

5

BASE,CAPSTART3000 HYDRAULIC

281312

1

6

HARNESS,CS3KH CONTROLS CONNECTOR B

282039

1

7

KIT,CABLE CAPSTART 3000 HYDRAULIC

282577

1

8

CAPSCREW, HEX GR5 1/4-20 x 0.75

829104-075

8

9

CAPSCREW, HEX GR5 5/16-18 x 0.75

829105-075

4

10

SCREW,MACHINE 10-32 X 1.0

831702-100

10

11

WASHER, FLAT 5/16

838205-071

4

12

WASHER, LOCK 1/4

838504-062

8

13

WASHER, LOCK 5/16

838505-078

4

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER.

Содержание Goodall CAP-START

Страница 1: ...inte nance instructions in this man ual will VOID THE EQUIPMENT WARRANTY NOTE This publication contains the latest information available at the time of preparation Every e ort has been made to ensure...

Страница 2: ...sed and main tained in accordance with Vanair s specifications 4 Equipment which has been improperly installed and or improperly operated based upon Vanair s specifications for the equipment or indust...

Страница 3: ...1 1 1 2 DANGERS WARNINGS CAUTIONS AND NOTES 1 1 1 3 SUMMARY OF DANGERS WARNINGS AND CAUTIONS 1 1 1 3 1 DANGERS 1 1 1 3 2 WARNINGS 1 1 1 3 3 CAUTIONS 1 2 1 4 SAFETY DECALS 1 2 1 5 CALIFORNIA PROPOSITIO...

Страница 4: ...4 2 5 RESERVOIR FEATURES TO AVOID 3 5 3 4 2 6 RECOMMENDED HYDRAULIC SYSTEM SPECIFICATIONS 3 6 3 4 3 STANDARDS GUIDELINES 3 6 3 5 INSTALLATION 3 6 3 5 1 MACHINE LOCATION 3 6 3 5 2 CLEARANCES 3 6 3 5 3...

Страница 5: ...CTION 6 TROUBLESHOOTING 6 1 6 1 GENERAL INFORMATION 6 1 6 2 TROUBLESHOOTING GUIDE HYDRAULICS 6 2 SECTION 7 ILLUSTRATED PARTS LIST 7 1 7 1 PARTS ORDERING INFORMATION 7 1 Figure 7 1 Machine Serial Plate...

Страница 6: ...MANUFACTURING INC 844 VAN SERV www vanair com Cap Start Hydraulic Driven 12V 24V Battery Starter Charger SECTION 7 ILLUSTRATED PARTS LIST CONTINUED 7 10 WIRING DIAGRAM 1 OF 2 7 22 7 11 HOSE INSTALLAT...

Страница 7: ...d inside the machine compartment on the wall of the enclosure near the hydraulic motor unit see Figure W 1 The machine and the alternator also have individual serial numbers respectively see Figure W...

Страница 8: ...e RMA is void and any claims will be denied NOTE All labor claims or invoices must be approved by the Vanair Warranty Administrator prior to starting repair work along with the cost of the repair All...

Страница 9: ...ns or indications to avoid any possible hazard 1 3 SUMMARY OF DANGERS WARNINGS AND CAUTIONS These boxed inserts are placed throughout this manual in the sections where they apply This subsection is a...

Страница 10: ...hat because the Cap Start is in a STOPPED condition that power has been removed Install operate and maintain this equipment in full compliance with all applicable OSHA oth er Federal state local codes...

Страница 11: ...eproductive harm Exposure to these chemicals may take place when products are acquired or used Exposure may also occur in homes workplaces or other environments in California By requiring that this in...

Страница 12: ...1 4 090189 OP_r0 JUNE 2022 SECTION 1 SAFETY VANAIR MANUFACTURING INC 844 VAN SERV www vanair com Cap Start Hydraulic Driven 12V 24V Battery Starter Charger BLANK PAGE...

Страница 13: ...found in this manual Refer to Figure 2 1 for general machine compo nent locations For additional information includ ing measurement specifications refer to Figure 3 1 machine and identification and di...

Страница 14: ...P N KEY DESCRIPTION KEY DESCRIPTION A ULTRACAPACITOR L MANIFOLD B 500 AMP RELAY X 5 M INSTRUMENT PANEL MODULE C DRIVE BELT N PRESSURE D HYDRAULIC MOTOR P RETURN E OUTPUT CABLE CONNECTOR Q CONTROL MODU...

Страница 15: ...ion ven tilation and other factors such as electrical and hydraulic power supply availability and location DISCLAIMER DO NOT install in any enclosed space without first contacting Vanair WARNING Insta...

Страница 16: ...Refer to Figure 3 3 to determine the additional minimum space requirement measurements The external gauges display must be easily vis ible to the operator It is recommended for most installations to m...

Страница 17: ...0 95 22 00 Figure 3 2 Identification and Dimension Diagram DISCLAIMER If machine package is to be mounted within a confi ned space such as beneath a can opy the area must be deter mined to allow for a...

Страница 18: ...the hoses are laid out properly so that no chafing or kinking of the hoses is possible Refer to Section 7 12 Hose Installation Guide for assistance with proper hose layout and connecting functions NOT...

Страница 19: ...ating oil This extends oil in tegrity which in turn helps to maintain system performance and reliability An in line filter on the return line is needed to protect the system against contaminants be in...

Страница 20: ...around the ma chine to allow for adequate cooling ventilation through the canopy shroud unobstructed service access and a clear view of the control panel An approximate recommendation of ten 10 inches...

Страница 21: ...lit loom to prevent corrosion and consequently loss due to down time 3 5 8 HYDRAULIC SYSTEM REQUIREMENTS Refer to Sections 7 19 through 7 22 for hydraulic system schematic layouts and components The f...

Страница 22: ...SECTION 3 INSTALLATION 3 8 090189 OP_r0 JUNE 2022 VANAIR MANUFACTURING INC 844 VAN SERV www vanair com Cap Start Hydraulic Driven 12V 24V Battery Starter Charger BLANK PAGE...

Страница 23: ...ers 4 3 INITIAL FIRST TIME START UP IMPORTANT If start up and shut down procedures are not followed damage to the system and its compo nents may occur NOTE Flow control needs to be set by the installe...

Страница 24: ...ROU TINE IMPORTANT If start up and shut down procedures are not followed damage to the system and its compo nents may occur 1 Shut o Charge or Start mode 2 Shut o hydraulic power supply 4 5 EXTREME CO...

Страница 25: ...RGING CA PACITORS X X READY VOLTAGE X XV AMPERAGE X XA TIME REMAINING XX XX X X READY VOLTAGE X XV AMPERAGE X XA TIME REMAINING XX XX XXX X SETTINGS Display Version x xx Controller Version x xxx XXX X...

Страница 26: ...SECTION 4 OPERATION 4 4 090189 OP_r0 JUNE 2022 VANAIR MANUFACTURING INC 844 VAN SERV www vanair com Cap Start Hydraulic Driven 12V 24V Battery Starter Charger BLANK PAGE...

Страница 27: ...ckage in a severe environment may require more frequent service intervals 5 2 REPLACEMENT PARTS Replacement parts should be purchased through your local Vanair representative or where the Cap Start Hy...

Страница 28: ...elt can be loosened or tight ened 2A TO LOOSEN BELT Once the mounting capscrews have been loosened enough for the alternator plate to slide carefully move the plate toward the hydraulic motor As the u...

Страница 29: ...e instructions above in Section 5 4 1 up to number 2A Loosen the belt enough to disegage the belt from the pulley system 2 Route the new belt route over the fan alter nator side of the drive assembly...

Страница 30: ...SECTION 5 MAINTENANCE 5 4 090189 OP_r0 JUNE 2022 VANAIR MANUFACTURING INC 844 VAN SERV www vanair com Cap Start Hydraulic Driven 12V 24V Battery Starter Charger BLANK PAGE...

Страница 31: ...the situa tion remain unresolved after exhausting available sources contact the Vanair Service Department at Toll Free 844 VAN SERV 844 826 7378 Phone 219 879 5100 Fax 219 879 5335 This section contai...

Страница 32: ...eading below Valve is set incorrectly Install pressure gauge and adjust to correct pressure keep at least 125 psi difference between valve settings Valve is worn or damaged Rebuild or replace valve Fl...

Страница 33: ...in the No Existing Flow and the Flow is Low columns under INCORRECT FLOW CONDITION in this guide Pressure relief valve is set too low Adjust pressure relief valve Rebuild or replace if necessary Pres...

Страница 34: ...or replace Hydraulic Motor Moves Erratically Pressure is erratic Refer to information under INCORRECT PRESSURE in this guide Air is present in fluid Refer to information under EXCESSIVE NOISE in this...

Страница 35: ...ined form the Bill of Lading for the machine package or from the unit s serial number plate See Figure 7 1 for loca tion of machine package serial plate Consult Table 7A Recommend ed Spare Parts List...

Страница 36: ...scope of this listing Should any part of the machine package that is not listed in Table 7A become damaged or inoperable contact the Vanair Service Department IMPORTANT If additional spare parts are b...

Страница 37: ...SECTION 7 ILLUSTRATED PARTS LIST 090189 OP_r0 JUNE 2022 7 3 VANAIR MANUFACTURING INC 844 VAN SERV www vanair com Cap Start Hydraulic Driven 12V 24V Battery Starter Charger NOTES...

Страница 38: ...tarter Charger NOTES 1 NUT SUPPLIED WITH BULKHEAD FITTING 2 SEAT HYDRAULIC TUBES ON FITTINGS BEFORE TIGHTENING MANIFOLD AND CASE DRAIN BRACKET BOLTS 3 ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE T...

Страница 39: ...DLE CS3KH 281332 1 22 WASHER LOCK 1 4 838504 062 6 7 HARNESS CS3KH POWER CONNECTOR A 282040 1 23 WASHER LOCK 5 16 838505 078 10 8 BELT DRIVE 3VX210 282389 3 24 WASHER LOCK 7 16 838507 109 1 9 TUBE MOT...

Страница 40: ...Starter Charger ARROW TOWARD TERMINAL END SEE NOTE 1 2X ATTACH 282040 FUSE HOLDER CNTRL PWR HERE ATTACH 282040 FUSE HOLDER FLD PWR HERE 2X 2X 2X NOTES 1 HARDWARE SUPPLIED WITH RELAYS 2 ALL BOLTS TO BE...

Страница 41: ...DLE CS3KH 281332 1 22 WASHER LOCK 1 4 838504 062 6 7 HARNESS CS3KH POWER CONNECTOR A 282040 1 23 WASHER LOCK 5 16 838505 078 10 8 BELT DRIVE 3VX210 282389 3 24 WASHER LOCK 7 16 838507 109 1 9 TUBE MOT...

Страница 42: ...vanair com Cap Start Hydraulic Driven 12V 24V Battery Starter Charger 282577 005 282577 006 300A SENSOR CLAMP CLAMP CAP 2 CAP 1 HARNESS 282039 HARNESS 282040 282418 CONTROLLER DISPLAY MANIFOLD SOL VAL...

Страница 43: ...MER CONN D 12VDC INPUT FROM A SWITCHED POWER SOURCE ON THE HOST VEHICLE NAME DESCRIPTION RELAY 1 RELAY 2 RELAY 3 RELAY 4 RELAY 5 CONNECTS ALTERNATOR POS CAP 2 POS TO JUMPER CABLE POS CONNECTS CAP 1 PO...

Страница 44: ...lic Driven 12V 24V Battery Starter Charger NOTES 1 HARDWARE SUPPLIED WITH THE RELAYS 2 ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE TORQUE SPECIFICATIONS FOR THEIR GRADES AND SIZES UNLESS OTHERWISE...

Страница 45: ...S MTRON 278446 2 3 BAR COPPER BUS 280201 4 4 RELAY 500 AMP 12V COIL w STUDS N O 280203 5 5 BASE CAPSTART3000 HYDRAULIC 281312 1 6 HARNESS CS3KH CONTROLS CONNECTOR B 282039 1 7 KIT CABLE CAPSTART 3000...

Страница 46: ...Driven 12V 24V Battery Starter Charger NOTES 1 NUT IS SUPPLIED WITH THE ALTERNATOR 2 ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE TORQUE SPECIFICATIONS FOR THEIR GRADES AND SIZES UNLESS OTHERWISE...

Страница 47: ...BER QTY 1 ALTERNATOR 240A PAD MOUNT MULIT VOLT 276942 1 2 SHEAVE 3Vx3 3 65IN DIA 277163 1 3 FAN 7IN PULL MECH 280908 1 4 WASHER FAN MOUNTING 280975 1 5 BRACKET ALTERNATOR SLIDE CS3KH 281320 1 6 NUT HE...

Страница 48: ...24V Battery Starter Charger NOTES 1 MOUNTING HARDWARE SUPPLIED WITH BUSHING 2 ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE TORQUE SPECIFICATIONS FOR THEIR GRADES AND SIZES UNLESS OTHERWISE SPECIFI...

Страница 49: ...1 2 CONNECTOR O RING 3 4 x 3 4 JIC 260387 112 1 3 SHEAVE GATES QD 3 3V 6 00 262812 1 4 BUSHING SPLIT TAPER SDS 3 4 267308 1 5 BOLT TAP 3 8 16 x 2 270075 1 6 BRACKET H YDRAULIC MOTOR 281319 1 7 MOTOR H...

Страница 50: ...Starter Charger NOTES 1 LUBRICATE ALL ELASTOMERIC SEALS GASKETS O RINGS BEFORE TIGHTENING 7 6 MANIFOLD ASSEMBLY 6120460ID_r0 ITEM DESCRIPTION PART NUMBER QTY 1 CONNECTOR O RING 3 4 x 3 4 JIC 260387 1...

Страница 51: ...ESPECTIVE SAE TORQUE SPECIFICATION FOR THEIR GRADES AND SIZES UNLESS OTHERWISE SPECIFIED 7 7 CONTROL MODULE ASSEMBLY 6060352ID_r0 ITEM DESCRIPTION PART NUMBER QTY 1 PLATE CONTROLLER MOUNT CS3KH 282179...

Страница 52: ...TION 7 ILLUSTRATED PARTS LIST 7 18 090189 OP_r0 JUNE 2022 VANAIR MANUFACTURING INC 844 VAN SERV www vanair com Cap Start Hydraulic Driven 12V 24V Battery Starter Charger 7 8 CANOPY AND PARTS 6030207ID...

Страница 53: ...M DESCRIPTION PART NUMBER QTY 1 PLUG 5 8 PLASTIC LOCKING 680 510 1 2 PLUG 0 875 BLACK PLASTIC 680 892 1 3 WASHER NYLON FLAT 1 4 262704 26 4 SCREW TRUSS 1 4 20 X 3 4 SS 262953 26 5 PANEL BACK CS3KH 281...

Страница 54: ...COVER ANY SAFE TY DECAL Replace any safety decal that becomes damaged or illegible ITEM DESCRIPTION PART NUMBER QTY 1 DECAL WARN ING ELECTRIC TAMPER 271510 1 2 DECAL WARN QUALIFIED PERSONNEL 271535 1...

Страница 55: ...ged or illegible 6110154ID_r1_1of2 ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY 8 LOGO CAPSTART BY STARTALL 300 0 AMPS 12 24V 282481 3 12 DECAL VANAIR SERIAL TAG 281373 002 1 9 LO...

Страница 56: ...77096 HIGH AMPERAGE JUMPER CABLES 6A DIODE HARNESS 277892 02 M12 5 PIN A CODED HARNESS 282040 HARNESS 282039 CLAMP RELAY 1 RELAY 2 RELAY 3 RELAY 4 RELAY 5 CLAMP CAP 2 CAP 1 CAP 2 GND FLD NEG FLD POS F...

Страница 57: ...so that machine motion produces bending rather than twisting 4 Use elbows or other adapters as necessary to eliminate excess hose length and to insure neater installation for easier main tenance 2 Amp...

Страница 58: ...LIST 7 24 090189 OP_r0 JUNE 2022 VANAIR MANUFACTURING INC 844 VAN SERV www vanair com Cap Start Hydraulic Driven 12V 24V Battery Starter Charger TABLE 7B MAINTENANCE TRACKING LOG DATE DESCRIPTION OF...

Страница 59: ...BLANK PAGE...

Страница 60: ...hone toll free 800 526 8817 Service toll free 844 VAN SERV 844 826 7378 Telephone 219 879 5100 Service Fax 219 879 5335 Parts Fax 219 879 5340 Sales Fax 219 879 5800 www vanair com Printed in the U S...

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