
SECTION 6: TROUBLESHOOTING
090189-OP_r0 (JUNE-2022)
6 - 3
VANAIR MANUFACTURING, INC.
(844) VAN-SERV • www.vanair.com
Cap•Start Hydraulic-Driven
12V/24V • Battery Starter • Charger
6.2 TROUBLESHOOTING GUIDE - HYDRAULICS
MALFUNCTION/FAULT
POSSIBLE CAUSE
CORRECTIVE ACTION
HYDRAULIC DRIVE SYSTEM: INCORRECT FLOW CONDITION (CONTINUED)
Flow is low
Flow control is set too low (Closed Cen-
ter System [CCS])
Adjust as necessary.
Relief valve is set too low
Adjust as necessary.
Partial
fl
ow passing over relief
Adjust as necessary.
External leak in the system exists
Locate and tighten leaking connections.
Pump drive motor RPM is incorrect
Replace with correct unit.
Pump, valve, motor is/are worn
Overhaul or replace item as noted.
Flow is excessive
Flow control is set too high (Closed
Center System [CCS])
Adjust as necessary.
Pump drive motor RPM is incorrect
Replace with correct unit. Adjust vehicle RPM.
Replacement pump is not properly sized
Replace with correct unit.
HYDRAULIC DRIVE SYSTEM: INCORRECT PRESSURE CONDITION
Pressure is absent
No
fl
ow
Refer to information in the “No Existing Flow” column under
INCORRECT FLOW CONDITION in this guide
Pressure is low
Pressure relief path is present
Refer to information in the “No Existing Flow” and the “Flow is
Low” columns under INCORRECT FLOW CONDITION in this
guide
Pressure relief valve is set too low
Adjust pressure relief valve. Rebuild or replace if necessary.
Pressure relief valve is damaged or
inoperable
Rebuild or replace pressure valve.
Pump or motor is damaged or inoperable Overhaul or replace as necessary.
Pressure is erratic
Air is present in
fl
uid
Tighten leaking connections,
fi
ll reservoir to proper level, and
bleed air from system.
Relief valve is worn or inoperable
Rebuild or replace valve.
Fluid is contaminated
Check system
fl
uid and
fi
lters; replace if necessary.
Pump or motor is worn
Overhaul or replace as necessary.
Pressure is excessive
Pressure relief valve out of adjustment
Adjust; Rebuild or replace if necessary.
HYDRAULIC DRIVE SYSTEM: FAULTY OPERATION
Hydraulic Flow Is Present But
Motor Does Not Rotate
Mechanically bound
Locate the bind, and repair.
Command signal solenoid is absent
Contact the Vanair
®
Service Department.
Solenoid valve is inoperative
Replace valve.
Motor is worn or damaged
Overhaul or replace motor.
Hydraulic Flow Is Present But
Motor Rotates Slowly
Low system
fl
ow
Refer to information under INCORRECT FLOW CONDITION in
this guide.
Viscosity of
fl
uid too high
Fluid may be too cold; allow system to warm up.
Fluid may be fouled; change system
fl
uid to correct viscosity
fl
uid.
Table continued on next page
Содержание Goodall CAP-START
Страница 59: ...BLANK PAGE...