
SECTION 6: TROUBLESHOOTING
6 - 2
090189-OP_r0 (JUNE-2022)
VANAIR MANUFACTURING, INC.
(844) VAN-SERV • www.vanair.com
Cap•Start Hydraulic-Driven
12V/24V • Battery Starter • Charger
6.2 TROUBLESHOOTING GUIDE - HYDRAULICS
MALFUNCTION/FAULT
POSSIBLE CAUSE
CORRECTIVE ACTION
HYDRAULIC DRIVE SYSTEM: EXCESSIVE NOISE
Motor is too noisy
Coupling is mis-aligned
Align unit and check condition of seals, bearings and coupling.
Motor and/or coupling is/are worn or
damaged
Regard any or all of the following: Tighten leaking connections;
fi
ll reservoir to proper level (with rare exception all return lines
should be below
fl
uid level in reservoir); bleed air from system;
replace pump shaft seal (and shaft if worn at seal journal).
Relief valve too noisy
Valve setting is set too low or too close to
another valve setting
Install pressure gauge and adjust to correct pressure.
Worn poppet and/or seat
Overhaul or replace poppet and/or seat.
HYDRAULIC DRIVE SYSTEM: EXCESSIVE HEAT
Motor is heated
Fluid is heated
Refer to information under “Fluid is heated” heading below.
Relief or unloading valve is set too high
Install pressure gauge and adjust to correct pressure (keep at
least 125 psi difference between valve settings).
Motor is worn or damaged
Overhaul or replace motor.
Relief valve is heated
Fluid is heated
Refer to information under “Fluid is heated” heading below.
Valve is set incorrectly
Install pressure gauge and adjust to correct pressure (keep at
least 125 psi difference between valve settings).
Valve is worn or damaged
Rebuild or replace valve.
Fluid is heated
System pressure is too high
Install pressure gauge and adjust to correct pressure (keep at
least 125 psi difference between valve settings).
System pressure is too high
Install pressure gauge and adjust to correct pressure (keep at
least 125 psi difference between valve settings).
Fluid is fouled or quantity too low
Change
fi
lters and also system
fl
uid if improper viscosity;
fi
ll
reservoir to proper level.
Fluid viscosity is not correct
Change
fi
lters and also system
fl
uid if improper viscosity;
fi
ll
reservoir to proper level.
Oil discharge from regulator
weep hole
Fluid cooling system is faulty
Clean cooler and/or cooler strainer; replace cooler control valve;
repair or replace cooler.
Pump, valve, motor, cylinder or other
component is/are worn
Overhaul or replace item as noted.
HYDRAULIC DRIVE SYSTEM: INCORRECT FLOW CONDITION
No existing
fl
ow at motor
Motor not receiving
fl
uid
Regard any or all of the following:
Replace dirty
fi
lters; clean clogged inlet line; clean or replace
reservoir breather vent;
fi
ll reservoir to proper level; overhaul or
replace supercharge pump.
Entire
fl
ow passing over relief valve
Adjust as necessary.
Pump is damaged
Check for damaged pump or pump drive—replace as neces-
sary, and align coupling.
Pump is assembled improperly
Overhaul or replace pump.
Table continued on next page
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