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B548 Miniature Series Integral Filter / Regulator

IS-B548

Service

Caution: Disconnect or shut off air supply and exhaust the

primary and secondary pressures before servicing unit.
Turning the adjusting knob counterclockwise does not vent
downstream pressure on non-relieving regulators. Downstream
pressure must be vented before servicing regulator.

Caution: Grease packets are supplied with kits for lubrication

of seals. Use only mineral based grease or oils. Do not use
synthetic oils such as esters. Do not use silicones.

Note: After servicing unit, turn on air supply and adjust regulator

to the desired downstream pressure. Check unit for leaks. If
leakage occurs, do not operate - conduct repairs and retest.

Servicing Filter Element -

 (Refer to Figure 1)

1. Unscrew and remove Bowl.
2. Unscrew the Element Retainer from Body and then remove Element.
3. Clean all internal parts and bowl before reassembling.
4. Install new element.  IMPORTANT: The Filter / Regulator will not

operate properly if the Deflector is not installed properly. The
Deflector must be installed between the Element Retainer and
the Filter Body.

5. Attach Element Retainer and finger tighten firmly.
6. Replace Bowl Seal. Lightly lubricate new seal to assist with

retaining it in position.

7. Install Bowl into Body and tighten; hand tight, plus 1/4 turn.

Servicing Regulator -

 (Refer to Figure 1)

1. Disengage the Adjusting Knob by pulling upward. Turn Adjusting

Knob counterclockwise until the compression is released from
the Pressure Control Spring.

2. Remove the Bonnet and Bowl assemblies by unscrewing the

Bonnet and Bowl from the body.

3. Remove Diaphragm Assembly from Bonnet Assembly.
4. Remove Element Retainer, Filter Element, Poppet Assembly,

Poppet Return Spring.

5. Clean and carefully inspect parts for wear or damage. Wipe

parts, clean with soapy water or denatured alcohol 

but do not

use denatured alcohol on plastic bowl or sight gauge

. If

using compressed air to blow dry, be sure to wear appropriate
eye protection. If replacement is necessary, use parts from service
kits. Clean Bowl.

!

!

6. Lubricate O-rings with grease found in service kits.
7. Install Filter Element onto the Element Retainer and firmly tighten.
8. Install Poppet Return Spring, Poppet Assembly, and Element

Retainer. IMPORTANT: The Filter / Regulator will not operate
properly if the Defector is not installed properly. The Deflector
must be installed between the Element Retainer and Filter Body.

9. Install Diaphragm Assembly into Body Assembly. Assemble

Bonnet Assembly onto Body and tighten per Figure 1.

10. Install Bowl into Body and tighten, hand tight, plus 1/4 turn.

5. Install Filter / Regulator vertically with the bowl drain mechanism

at the bottom. Free moisture will thus drain into the sump (“quiet
zone”) at the bottom of the bowl.

6. Gauge ports are located on both sides of the Filter / Regulator

body for your convenience. It is necessary to install a gauge or
socket pipe plugs into each port during installation.

Operation

1. Both free moisture and solids are removed automatically by the

filter.

2. Manual drain filters must be drained regularly before the separated

moisture and oil reaches the bottom of the Baffle or End Cap.

3. The Filter Element should be removed and replaced when

pressure differential across the filter is 69 kPa (10 PSIG).

4. Before turning on the air supply, disengage the Adjusting Knob

by pulling upward. Turn Adjusting Knob counterclockwise until
the compression is released from the Pressure Control Spring.

 5. Then turn Knob clockwise and adjust regulator to desired

downstream pressure. This permits pressure to build up slowly
in the downstream line.

6. To decrease regulated pressure settings, always reset from a

pressure lower than the final setting required. Example, lowering
the secondary pressure from 550 to 410 kPa (80 to 60 PSIG) is
best accomplished by dropping the secondary pressure to 350
kPa (50 PSIG), then adjusting upward to 410 kPa (60 PSIG).

7. When desired secondary pressure setting has been reached,

push the Knob down to lock this pressure setting.

Figure 1

Lightly grease with provided lubricant.

Inspect for nicks, scratches, and surface imperfections.
If present, reduced service life is probable and
future replacement should be planned.

Clean with lint-free cloth.

Knob

Spring Cage (Bonnet) - Torque:
4.5 to 5.6 Nm (40 to 50 in. lb.)

Adjusting Screw Assembly

Control Spring

Spring, Return

Diaphragm Assembly
(Includes Upper Diaphragm Plate
& Lower Diaphragm Button

Inner Valve
Assembly (Poppet)

Body

Element Retainer
(Hand Tighten)

Filter Element

Deflector (Vane Plate)

O-Ring

Bowl Seal

Manual Drain
(Finger Tighten)

Bowl

Service / Parts Kits Available

Description

B548 (1/8" & 1/4")

Bowl Kits

Polycarbonate

BK504Y

Polycarbonate (with Piston Drain)

BK504SY

Zinc

BK505Y

Zinc (with Piston Drain)

BK505SY

Bowl Seal

GSK-504Z101

Cage Kit

Standard

CKR364Y

“T” Option

CKR364T

Filter Element (5 Micron)

EK504VY

Filter Element (20 Micron)

EK504Y

Gauge, 0 to 60 (0 to 4 bar)

274Z60S

Gauge, 0 to 160 (0 to 11 bar)

274Z160S

Mounting Bracket

SA161X57

Piston Drain (Max. Pressure 150 PSIG)

RK504SY

Panel Mount Nut

R05X51

Regulator Repair Kit
(Relieving)

RK549Y

Regulator Repair Kit
(Non-Relieving)

RK548Y

Spring, 0-25 PSIG (0 to 1.7 bar)

SPR-375-1

Spring, 0-60 PSIG (0 to 4 bar)

SPR-376

Spring, 0-125 PSIG (0 to 8.6 bar)

SPR-377

Deflector (Vane Plate)

504Z75

Return Spring

SPR-80

Element Retainer

F504-0491P

Содержание QS-2000A

Страница 1: ......

Страница 2: ...OADING AND OPERATING THE QS 2000A SEE ITEM 5 FOR SAFETY GAUGE INFORMATION HYDRAULIC PUMP PERIODIC MAINTENANCE HYDRAULIC PUMP INSTRUCTION SHEET HYDRAULIC PUMP REPAIR PARTS SHEET LIST 2010 REGULATOR SEPARATOR AND LUBRICATOR OPERATION AND SERVICE INFORMATION OPTIONAL MATERIAL SAFETY DATA SHEET HYDRAULIC FLUID ...

Страница 3: ...very 8 ounces 30 60 seconds Weight 32 Lbs Lube Sealant Size J P CT12 PSI Rating 10 000 Overall Dimensions 20 H X 11 W X 17 L Priming Self Priming Air Hydraulic CFM Required 9 Air Pressure Required 75 100 PSI Pressure Delivered through a 6 foot hose at 100 PSI Lube Sealant 8 000 PSI Valve Flush 10 000 PSI Gauge Included Lube Pack Compatible Yes Internal Relief Valve Yes The easy to operate Val Tex ...

Страница 4: ...0 psi C Regulator preset at factory for 100 psi One 1 air inlet port is marked HP High Pressure Two 2 air outlet ports are marked LP Low Pressure Before Operating the Pump make sure all threaded connections are tight Loading and Operating the QS 2000A 1 Depress pump pedal to release position as marked on pedal 2 Using the handle 1413 supplied remove sealant barrel cap 1407 3 Use the handle 1413 to...

Страница 5: ...mp by pressing the pedal to pump as marked on pedal Continue until material flows from end of hose Pedal requires constant pressure to maintain operation 7 Before removing the coupler from the valve or when the hydraulic pump is not in use release the pressure on the hydraulic pump 8 When the cylinder is empty the pump will begin to stall Stop the pump Please refer to step 1 WARNING If the pump is...

Страница 6: ... periodic maintenance requirements on the PA 133 3 Slowness or difficulty in returning piston assembly 2008 to the bottom of the cylinder can indicate the need to change hydraulic fluid and clean filter assembly referred to in form L1252 REV H item 2FF The fluid should be changed every 100 hours of operation In dusty or dirty operating conditions it may be necessary to change the oil more frequent...

Страница 7: ...F PRODUCT LACK OF MAINTENANCE OR INCORRECT PRODUCT AND SYSTEM APPLICATION Contact Enerpac when in doubt as to safety precautions or applications WARNING Always wear proper personal protective gear when operating hydraulic equipment i e safety glasses gloves etc WARNING The system operating pressure must not exceed the pressure rating of the lowest rated component in the system WARNING Make sure th...

Страница 8: ...the fill opening with Enerpac hydraulic oil Use of fluids other than Enerpac hydraulic oil may cause damage and will void your warranty WARNING Attempting to overfill the reservoir will cause the reservoir to become pressurized If the reservoir is subjected to high pressure the casing may rupture causing personal injury and or equipment damage 3 Replace the fill plug and finger tighten CAUTION DO ...

Страница 9: ... Figure 6 PRIMING THE PUMP If pump does not operate properly it may have lost its prime Follow the procedure below to prime your pump if necessary 1 Fill pump with Enerpac hydraulic oil if necessary See filling instructions on page 2 2 Place pump on horizontal surface 3 Set air supply pressure to 30 40 psi 2 1 2 7 bar 4 Move pump treadle to RELEASE position 5 Depress the button under the treadle t...

Страница 10: ...ns to be sure they are tight Loose or leaking connections may cause erratic and or total loss of operation Replace or repair all defective parts promptly 2 Periodically check the hydraulic oil level in your system See filling instructions on page 2 3 Change hydraulic oil after every 100 hours of operation In dusty or dirty areas it may be necessary to change the oil more frequently To change the o...

Страница 11: ...age to air motor Prime the pump according to the instructions on page 4 Pump noise Low fluid level Lack of air pressure Air motor section requires lubrication Check the oil level and add oil according to instructions on page 2 Check air filter and replace if necessary see page 5 Check air line and filter regulator for obstructions or leaks Check for damage to air motor Place a few drops of oil in ...

Страница 12: ...ginning with the Letter A or B PA133 7001 PA136 For Date Codes Beginning with the Letter C or D PA 133 7001 PA 135 PA 136 Air Hydraulic Pump To Protect Your Warranty Use Only ENERPAC Hydraulic Oil Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product ...

Страница 13: ...ket 11 CL166950SR 1 Hydraulic Body Assembly 14 1 Plug 19 1 Back Up Washer 24 CF692950W 1 Coupler Assembly 3 incl items 2D 2G 2H 10 26 CB108005SR 1 Base 27 B1320028 2 Screw 29 CB241218W 1 Treadle 31 CF180900SR 1 Reservoir Assembly 32 CL164950SR 1 Reservoir Cap incl item 19 53 34 DA5015118SR 1 Filter Kit 35 CK352950SR 1 Poppet Guide Assembly 36 CL163950SR1 1 Coupler Kit 52 1 Rubber Washer 53 1 O Rin...

Страница 14: ...e rear of the reservoir is an indication of a torn bladder NOTE Relief Valve Item 2L is factory set for maximum pressure according to pump model DO NOT adjust to a higher pressure When setting the relief valve it should only be adjusted up to the desired pressure setting To adjust for a lower pressure than that set at the factory back off the adjusting screw and then adjust up to the desired press...

Страница 15: ...KR and Release Guide Assembly DA5290900SR1 also include items 2BB 2CC 2E 2EE 2Z and 10 from the Air Pump Assembly Figure 1 NOTE Repair Kit PA133K3 includes 1 DA4832040KR NOTE Pumps manufactured prior to November 1991 have a release plunger assembly that uses a roller in place of the cap now being used The roller CB923281 dowel pin CH200061 and spring washer CH198108 are available for service in Ro...

Страница 16: ...icates items included in and available only as part of Swivel Coupler Kit CF692950K1 NOTE The Swivel Coupler Kit CF692950W contains items 2D 2H and 10 from the Air Pump Assembly Figure 1 NOTE Repair Kit PA133K3 includes 1 CF692950K1 Repair Parts List for Figure 3 Item Part Number Qty Description 1 8 7 6 5 4 2 3 4 5 Figure 3 Swivel Coupler Assembly ...

Страница 17: ...Relief Valve Repair Kit CH202950K NOTE The Relief Valve Repair Kit also includes Items 9 and 10 from the Air Pump Assembly Figure 1 NOTE Relief Valve Repair Kit CH202950K contains two sizes of springs item 2 2A Use the spring from the kit that matches the spring removed from the relief valve NOTE Repair Kit PA133K3 includes 1 CH202950K NOTE Relief valve adjustments should only be performed by an E...

Страница 18: ...5 1 U Cup 6 1 Back Up Bearing 7 1 Bearing Retainer Model PA136 1 1 Spring 2 CH208950W 1 Hydraulic Cylinder Assembly 3 1 O Ring 4 1 Back Up Washer 5 1 U Cup 6 1 Back Up Bearing 7 1 Bearing Retainer Indicates items included in and available only as part of Hydraulic Cylinder Repair Kit HCRK1 NOTE HCRK1 is a universal kit and will service any of the three hydraulic cylinders listed NOTE Hydraulic Cyl...

Страница 19: ...ep office Enerpac Russian Federation Admirala Makarova Street 8 125212 Moscow Russia T 7 495 98090 91 F 7 495 98090 92 sales ru enerpac com Singapore Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 Toll Free 1800 363 7722 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang Dong Shihung Shi Kyunggi Do Republic of Kor...

Страница 20: ...repair of this problem is 300 400 not including the cost of downtime freight aggravation etc The 2010 package will dramatically extend the life of the hydraulic pump and reduce downtime Contact Val Tex for more information to purchase this along with a new unit or a kit to easily install on QS 2000A s in the field COMPONENTS 2010 ASSEMBLED ON A UNIT ...

Страница 21: ...DUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from The Company its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application including consequences of any ...

Страница 22: ...d tighten hand tight plus 1 4 turn 5 Install Filter Regulator vertically with the bowl drain mechanism at the bottom Free moisture will thus drain into the sump quiet zone at the bottom of the bowl 6 Gauge ports are located on both sides of the Filter Regulator body for your convenience It is necessary to install a gauge or socket pipe plugs into each port during installation Operation 1 Both free...

Страница 23: ...rmance safety and warning requirements of the application are met The products described herein including without limitation product features specifications designs availability and pricing are subject to change by The Company and its subsidiaries at any time without notice EXTRA COPIES OFTHESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT MAINTENANCE MANUALSTHAT UTILIZETHESE PRODUCTS CONT...

Страница 24: ... fully clockwise no oil is delivered to the venturi for atomization and equipment is not being lubricated To initially adjust oil drip rate turn on the air start flow and set knob to obtain the desired drip rate which is visible through the sight dome After system reaches normal operating temperature fine tune the drip rate as needed As a start one to two drops per minute is suggested correct lubr...

Страница 25: ... EXPLOSION HAZARDS FLASH POINT 376 degrees F LOWER UPPER FLAMMABLE LIMIT N A EXTINGUISHING MEDIA CO2 dry chemical foam water spray water fog FIRE FIGHTING PROCEDURES Wear self contained breathing apparatus with a full face piece Avoid breathing fumes UNUSUAL FIRE EXPLOSION HAZARDS Toxic fumes may be evolved on burning or exposure to heat Pressure may increase in overheat closed containers Not sens...

Страница 26: ...GLOVES PROTECTION Neoprene or Nitrile rubber gloves recommended RESPIRATORY Normally not required Mask or respiratory for mists HYGIENE Use good personal hygiene Wash thoroughly with soap and water after handling and before eating drinking or using tobacco products Clean contaminated clothing shoes and protective equipment before reuse SECTION 5 PHYSICAL DATA VAPOR PRESSURE Less than 0 01 mm Hg 20...

Страница 27: ... SPECIAL PRECAUTIONS Keep containers closed when not in use Do not handle or store near high heat or flames Avoid breathing oil mists wash skin thoroughly with soap and water after handling The information presented herein has been compiled from sources considered to be dependable and is accurate to the best our knowledge however we make no warranty whatsoever expressed or implied of merchantabili...

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