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Installation 5

0020258610_00 ecoVIT exclusiv Installation and maintenance instructions

11

Make sure that the existing gas meter is capable of
passing the rate of gas supply required.

Check that the volumetric capacity of the expansion ves-
sel is sufficient for the system volume.

The safety cut-out installed in the product offers additional
low-water pressure protection to that provided by the water
pressure sensor.

The switch-off temperature for the product that arises as
a result of the fault is approx. 107 °C (nominal switch-off
temperature 107 °C, tolerance

6 K).

If plastic pipes are used in the heating installation, you must
install a suitable thermostat on-site on the heating flow. This
is required in order to protect the heating installation against
temperature-related damage. The thermostat can be con-
nected to the terminals for the surface-mounted thermostat
(blue Pro-E plug).

If non-diffusion-tight plastic pipes are used in the heating
installation, you must connect a plate heat exchanger for
system separation downstream in order to prevent corrosion
in the product.

Seals made of rubber-like materials may be subject to plastic
deformation, which can lead to pressure losses. We recom-
mend using seals made of a paste-like fibre material.

5.2

Required accessories (on-site)

The following required accessories (to be provided on-site)
are necessary for the installation:

Gas stopcock with fire protection device

Expansion relief valve, heating side

Service valves (heating flow and return)

Heating pump

Expansion vessel

Automatic air vent

Control

Air/flue pipe
On the VKK 476/4 and VKK 656/4 products, the 80/125
mm adapter (with test opening to measure the air/flue
gas) must be used.

Note

We recommend also using the 80/125 mm
adapter for the VKK 226/4 VKK 286/4 and
VKK 366/4 products to increase accessibility of
the measuring points.

5.3

Information on liquid gas operation

In the as-delivered condition, the product is preset for opera-
tion with the gas group indicated on the identification plate.

If you have a product that has been preset for operation with
natural gas, you must convert it to run on liquid gas. You will
need a conversion kit for this. The conversion procedure is
described in the manual supplied with the conversion kit.

5.4

Purging the liquid gas tank

If the liquid gas tank is not purged properly, this may result in
ignition problems.

Ensure that the liquid gas tank has been purged properly
before installing the product.

If required, contact the filler or the liquid gas supplier.

5.5

Using the correct type of gas

Using the incorrect type of gas may cause fault shutdowns in
the product. Ignition and combustion noise may occur in the
product.

Only use the gas type listed on the identification plate.

5.6

Establishing the gas and water connections

5.6.1

Establishing the gas connection

Caution.
Risk of material damage due to the gas
leak-tightness test.

At a test pressure of >1.1 kPa (110 mbar),
gas leak-tightness tests may cause damage
to the gas valve assembly.

If, during gas leak-tightness tests, you
also place the gas pipes and the gas valve
assembly in the product under pressure,
use a max. test pressure of 1.1 kPa
(110 mbar).

If you cannot limit the test pressure to
1.1 kPa (110 mbar), close any gas stop-
cocks that are installed upstream from the
product before you carry out the gas leak-
tightness test.

If, during gas leak-tightness tests, you
have closed the gas stopcock that is in-
stalled upstream of the product, relieve
the gas pipe pressure before you open
this gas stopcock.

1

Remove the upper casing. (

Page 9)

Install the gas pipe on the connection in the product

(1)

such that it is free from mechanical stress in accordance
with the generally recognised rules of good engineering
practice. To do this, use the compression fitting provided.

Remove the residues from the gas pipe by blowing
through the gas pipe beforehand.

Содержание ecoVIT exclusiv

Страница 1: ...nd maintenance instructions ecoVIT exclusiv VKK 226 4 VKK 656 4 AT DE Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91 18 2810 info vaillant de w...

Страница 2: ...installation 17 7 7 Purging the heating installation 18 7 8 Filling the condensate siphon 18 7 9 Checking the gas setting 18 7 10 Checking the heating mode 20 7 11 Checking the hot water generation 2...

Страница 3: ...t and system approval compliance with all inspection and main tenance conditions listed in the instruc tions Intended use also covers installation in ac cordance with the IP class Any other use that i...

Страница 4: ...e and flammable materials Do not use the product in storage rooms that contain explosive or flammable sub stances such as petrol paper or paint 1 3 7 Risk of poisoning caused by insufficient supply of...

Страница 5: ...tional and inter national laws standards and guidelines 1 3 14 Risk of being burned or scalded by hot components Only carry out work on these components once they have cooled down 1 3 15 Risk of death...

Страница 6: ...0010007508 VKK 226 4 L 0010007688 VKK 286 4 H 0010007512 VKK 286 4 L 0010007692 VKK 366 4 H 0010007516 VKK 366 4 L 0010007696 VKK 476 4 H 0010007520 VKK 476 4 L 0010007700 VKK 656 4 H 0010007524 VKK 6...

Страница 7: ...max e g 85 C Max flow temperature 230 V 50 Hz Electric connection e g 110 W Max electrical power consumption Class I Electrical protection class IP e g X4D IP rating Heating mode P Nominal heat output...

Страница 8: ...environmental temperatures of approx 4 C to approx 50 C Note When selecting the installation site take into con sideration the product s weight when it is ready for operation including the water cont...

Страница 9: ...red to connect a con densate pump The drain must be visible 4 7 Aligning the product Use the height adjustable feet to adjust the product ho rizontally in order to ensure that the condensate drains fr...

Страница 10: ...can cause leaks Install the connection cables so that they are free from mechanical stress Caution Risk of material damage due to heat trans fer during soldering Only solder connectors if the connecto...

Страница 11: ...asuring points 5 3 Information on liquid gas operation In the as delivered condition the product is preset for opera tion with the gas group indicated on the identification plate If you have a product...

Страница 12: ...urn to the heating return con nection 3 4 If you do not connect a domestic hot water cylinder use the enclosed sealing plug to seal the connection 2 5 7 2 Connecting the domestic hot water cylinder re...

Страница 13: ...main switch is switched off Switch off the power supply Secure the power supply against being switched back on again Caution Risk of material damage caused by mal function If cables are routed directl...

Страница 14: ...n Risk of material damage due to high con nected voltage At mains voltages greater than 253 V elec tronic components may be damaged Make sure that the rated voltage of the mains is 220 V Caution Risk...

Страница 15: ...plug connect the contacts in series and not in parallel Close the electronics box Page 13 5 9 5 Connecting the domestic hot water cylinder 3 1 2 1 Connect the cylinder temperature sensor 3 and if req...

Страница 16: ...ist Commissioning checklist Page 37 7 2 Calling up the check programmes 1 Press and hold the button and at the same time briefly press the Reset button Only release the but ton once P 00 is shown in t...

Страница 17: ...the heating water is treated with unsuitable additives Unsuitable additives may cause changes in the components noises in heating mode and possibly subsequent damage Do not use any unsuitable frost a...

Страница 18: ...s 7 8 Filling the condensate siphon Danger Risk of poisoning from escaping flue gas An empty or insufficiently filled condensate siphon may allow flue gas to escape into the room air Fill the condensa...

Страница 19: ...ffers from gas flow pressure by more than 1 0 kPa 10 mbar Caution Risk of material damage and operating faults caused by incorrect gas connec tion pressure If the gas connection pressure lies outside...

Страница 20: ...ot water temperature set the domestic hot water temperature on the boiler to the maximum possible temperature Adjust the target temperature for the connected do mestic hot water cylinder to the contro...

Страница 21: ...e pump overrun for a cylinder charging pump that is directly connected to the product under D 72 If the cylinder charging pump is connected to a VRC 630 or auroMATIC 620 control set the overrun time o...

Страница 22: ...ge 32 Eliminate the fault To restart the product press the reset button Operat ing instructions If you are unable to eliminate the fault and the fault re curs despite several reset attempts contact Va...

Страница 23: ...oduct from the power grid 2 Close the gas stopcock 3 Hinge the electronics box down Page 9 4 Remove the upper casing Page 9 5 Unscrew the locking plate from the ignition electrode and pull out the ign...

Страница 24: ...ace a new seal into the brass nipple on the underside of the gas valve assembly 6 Screw the gas pipe to the underside of the gas valve assembly again Torque 25 Nm 7 Plug the pressure measuring hose in...

Страница 25: ...installation Page 17 2 Purge the heating installation Page 18 3 Check that all control regulation and monitoring devices are functioning properly 4 Check the gas pipe and the heating circuit for tigh...

Страница 26: ...ton Pump off i button Back Check fan i button Yes button Next button Back Fan is actuated at max rotational speed button Fan on button Fan off i button Back Check charging pump i button Yes button Nex...

Страница 27: ...value or return target value Current target value calculated from the set value control control type etc Not ad justable D 007 Cylinder temperature tar get value Current value Only products with no i...

Страница 28: ...Not ad justable D 025 Ext eBUS signal Cylinder charging Current value Hot water generation enabled by eBUS control 0 Off 1 On Not ad justable D 026 Auxiliary relay 1 6 Internal accessory relay at X6 p...

Страница 29: ...ng switch off sequences Current value Number of switch off sequences caused by the air monitoring Not ad justable D 064 Avg ignition time Current value s Not ad justable D 065 Max ignition time Curren...

Страница 30: ...s Current value Number of burner starts x 100 Not ad justable D 084 Maintenance in 0 3000 h Number of hours until the next maintenance 1 300 corresponds to 3000 hrs Deactivated D 087 Set the type of g...

Страница 31: ...ter mode is activated S 27 DHW mode Pump over run The pump overrun for domestic hot water mode is activated S 28 DHW anti cycling time The anti cycling time for domestic hot water mode is activated S...

Страница 32: ...29 Operating failure Ignit unsuccessful Gas supply interrupted intermit tently Re ignition failed Check Flue gas recirculation condensate route blockage earthing cable to the gas valve assembly and el...

Страница 33: ...defect ive Check the fuse on the PCB in the electronics box 1 Replace the fuse No response to the control de mand No eBUS connection Check the connection between the BUS connections in the control and...

Страница 34: ...1 4 3 2 1 13 1 9 6 X2 19 20 21 17 3 1 4 18 8 5 22 C1 C2 Burner Off BUS X1 X18 X1 24V 230V L N X13 X11 L N 1 2 3 3 4 5 X14 L N WH BK BU RD VT GN RD BK BK OG BK BK BK BK BK BK BK BK RD RD BU RD WH BU BU...

Страница 35: ...k characteristic 19 Water pressure sensor 20 actoSTOR sensor 2 7 k characteristic 21 Coding resistor power 5110 22 Gas valve assembly 23 VR 40 230 V power supply 24 Cylinder charging pump 25 Internal...

Страница 36: ...Tel BUS DCF 0 C1 C2 VRC 630 230 V 5 V 24 V 9 8 7 I N Auf Zu 2 1 Zu N Auf N L N L N L N L N L N L N L N L N L N L 1 1 2 1 2 1 2 2 230 V 2 aus 7 Netz 3 1 2 11 4 5 10 6 7 8 9 14 13 12 16 15 17 1 2 in 7...

Страница 37: ...O content Annually 10 Checking the product for tightness in the gas flue gas domestic hot wa ter and condensate pipework Annually 11 Checking all the safety devices Annually 12 Checking and if require...

Страница 38: ...unit categories II2ELL3P DE II2H3P AT II2ELL3P DE II2H3P AT II2ELL3P DE II2H3P AT II2ELL3P DE II2H3P AT II2ELL3P DE II2H3P AT II2ELL3P DE II2H3P AT Gas connection boiler side R 3 4 inch R 3 4 inch R 3...

Страница 39: ...691 mm Approx net weight 100 kg 100 kg 100 kg 100 kg 110 kg 110 kg Ready for operation weight approx 210 kg 210 kg 235 kg 235 kg 255 kg 255 kg VKK 476 4 H VKK 476 4 L VKK 656 4 H VKK 656 4 L Designate...

Страница 40: ...ht 120 kg 120 kg 120 kg 120 kg Ready for operation weight approx 320 kg 320 kg 320 kg 320 kg Technical data Power load G20 VKK 226 4 H VKK 286 4 H VKK 366 4 H VKK 476 4 H VKK 656 4 H Nominal heat outp...

Страница 41: ...g side 45 0 kW 45 0 kW 62 0 kW 62 0 kW Minimum heat input 20 2 kW 20 2 kW 21 7 kW 21 7 kW Technical data Heating VKK 226 4 H VKK 226 4 L VKK 286 4 H VKK 286 4 L VKK 366 4 H VKK 366 4 L Max flow temper...

Страница 42: ...sumption 45 W 45 W 45 W 45 W 45 W 45 W Standby electrical power consumption 6 W 6 W 6 W 6 W 6 W 6 W IP rating IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 Unit protection class Class I Class I Class I Class I...

Страница 43: ...m 21 Flue gas route 4 Front casing 10 Front casing closed 5 Front flap 9 Frost 5 Function check 23 Function menu 23 26 G Gas connection 11 Gas conversion 18 Gas ratio setting 18 H Handing the product...

Страница 44: ...8 0 Telefax 021 91 18 2810 Auftragsannahme Vaillant Kundendienst 021 91 5767901 info vaillant de www vaillant de These instructions or parts thereof are protected by copyright and may be reproduced or...

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