background image

 

 

 

 

submitted for the order if non-standard materials 
were provided.   
 
Refer  to  Page  4  for  details  of  construction  and 
parts location. 
 
The  body  (1)  has  an  inlet  connection  at  the 
bottom  where  the  valve  attaches  to  the  system 
and  a  smaller  outlet  connection  at  the  top 
through which air leaves the valve. 
 

WARNING 

Removing the valve from the line or 

disassembling the valve while there is pressure 

in the valve body may result in injury or damage 

to the valve 

 

PREVENTIVE MAINTENANCE 

Figure  905  Air  Release  Valves  require  no 
scheduled  lubrication,  adjustment  or  preventive 
maintenance. 
 
A periodic visual inspection should be performed 
to ensure the outlet piping is not obstructed and 
to verify there is no fluid leakage.  

 
TESTING  

Valve operation can be easily tested.  Close the 
inlet  isolation  valve  and  remove  or  loosen  the 
pipe  plug  nearest  the  inlet  to  drain  the  water 
from  the  valve.  The  float  should  drop  as  the 
water  leaves  the  valve.    NOTE:  A  ball  or  gate 
valve can be installed in place of the pipe plug to 
facilitate testing. 
 
Replace or tighten the pipe plug and slowly open 
the  inlet  isolating  valve.    The  valve  should  float 
closed and seat tightly. 
 

 
TROUBLESHOOTING 

 

Valve Does Not Close / Fluid Leakage 
Verify debris has not collected on the seat 
preventing tight closure 
 
Verify  rubber  orifice  button  and/or  orifice 
seating surfaces are not damaged 
 
Verify float has buoyancy 
 
Verify linkage mechanism operates freely 
without binding or sticking 
 
Verify pressure at valve inlet is at least 10 
PSI 

 

Valve Does Not Open 
Verify  debris  in  the  valve  is  not 
preventing  the  float  from  freely  falling 
when fluid is drained from valve  
 

Verify linkage mechanism operates freely 
without binding or sticking 
 
Verify  pressure  at  valve  inlet  does  not 
exceed maximum working pressure 

 

DISASSEMBLY 

Although  the  Figure  905  air  release  valve  may 
be more easily serviced by removing  it from the 
line,  all  valves  can  be  serviced  while  the  body 
remains  connected  to  the  pipeline.    A  skilled 
technician  with  proper  tools  should  perform  all 
work.  No special tools are required. 
 
First  ensure  there  is  no  pressure  within  the 
valve.  Remove the cover screws (13) and lift off 
cover (2) with float and linkage attached.  It may 
be necessary to pry the cover off.  Be careful not 
to damage or lose the cover gasket (3) unless it 
will be replaced. 
 
Remove the spring pin (14) to free the float arm 
(5)  with  float  ball  (9)  attached.    Remove  the 
rubber  orifice  button  (7)  by  pulling  it  out  of  the 
float  arm  (5).  No  further  disassembly  is  needed 
to replace the rubber orifice button (10)  
 
Use  a 

½”  hex  socket  to  remove  the  orifice  (4) 

and lift off the leverage bracket (6). 
 
Remove the float screw (10) being careful not to 
lose the lock washer (11). 
 
Inspect  all  parts  for  wear  and  damage.    Minor 
scratches  and  dents  in  the  float  are  normal.  
Some floats may contain sand for added weight 
but  if  water  is  detected  replace  the  float.  
Carefully  clean  the  orifice  of  scale.  Replace 
damaged parts. 
 

REASSEMBLY 

Reassembly  is  performed  in  reverse  order  from 
disassembly.    Clean  all  parts  especially  the 
threaded,  seating  and  sealing  surfaces  before 
reassembling  valve.    Worn  parts  should  be 
replaced.  
 
Clean  with  Loctite  649  (or  equal)  primer  and 
apply  Loctite

©

  271  (or  equal)  sealant  to  the 

threads  of  the  orifice  (4)  before  installation  into 
cover.  Torque to maximum 22 ft-lbs.   

Содержание GA INDUSTRIES 983-D

Страница 1: ...Combination Air Valves with Surge Check Instructions SECTION 2 Figure 930 Air Vacuum Valve Instructions SECTION 3 Figure 905 Air Release Valve Instructions SECTION 4 Figure F284 D Surge Check Instructions 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com Manual Number IOM 983 01 3 4inch 082622 ...

Страница 2: ...Section 1 ...

Страница 3: ...Description of Operation 1 Receiving Storage 1 Installation 1 Start Up 2 Preventative Maintenance 2 Testing 2 Trouble Shooting 2 Repair Instructions 2 Replacement Parts 2 Warranty 2 Assembly Drawing Component Location 2 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com Manual Number IOM 983 01 3 4 082622 ...

Страница 4: ...d all valves to the ground without dropping Valves should remain in a clean dry and weather protected area until installed After completion of shop testing the valve is drained of the test water but a small residual amount could remain so the valve should be protected from freezing during storage INSTALLATION Figure Number 983 D has an ANSI Class 125 flanged pipeline connection The standard valve ...

Страница 5: ...slowly open the isolating valve 6 The Figure 930 float should rise and seal tightly while the Figure 905 may continue to release air for a while then close tightly TROUBLESHOOTING SYMPTOM or PROBLEM SOLUTION Leakage from outlet of Air Vacuum valve when closed Debris lodged between float and seat Remove debris inspect for damage Worn or damaged seat ring Inspect replace See Figure 930 Repair Instru...

Страница 6: ...Section 2 ...

Страница 7: ...ANUAL Figures 930 T 930 DT 930 UT to 4 Air Vacuum Valves for Clean Water Drawings EAV 7051 EAV 7052 EAV 7053 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com Manual Number 931 1 IOM 082622 ...

Страница 8: ...all valves to the ground without dropping Do not pick up the valve by the cowl The valves should remain in a clean dry and weather protected area until installed For long term storage greater than 6 months the rubber surfaces of the seat should be coated with a non toxic lubricant such as SuperLube made by Synco Chemical Do not expose the rubber parts to sunlight or ozone INSTALLATION Sizes to 3 F...

Страница 9: ...nd to verify there is no fluid leakage TESTING Valve operation can be easily tested Close the inlet isolation valve and remove or loosen the pipe plug nearest the inlet to drain the water from the valve The float should drop as the water leaves the valve NOTE A ball or gate valve can be installed in place of the pipe plug to facilitate testing Replace or tighten the pipe plug and slowly open the i...

Страница 10: ...lated 5 Float Ball 316 Stainless Steel 6 Pipe Plug Malleable Iron 7 Cover Nuts Steel Zinc Plated 8 Float Guide 3 UHMW Polyethylene 4 Stainless Steel 9 Cushion Buna N Rubber 10 Bearing Acetal Polymer 11 Pipe Nipple Brass 12 Flange Cast Iron Figure 1 Standard NPT Inlet Parts 11 12 Only on Optional Flanged Inlet REPLACEMENT PARTS Genuine replacement parts are available from your local VAG GA Industri...

Страница 11: ...Section 3 ...

Страница 12: ...TION OPERATION AND MAINTENANCE MANUAL Figure 905 1 Air Release Valves Drawing EAV 7010 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com 905 IOM 022620 Rev B ...

Страница 13: ...r level rises lifting the float and re closing the valve This sequence occurs as often as necessary to release air that has collected in the valve RECEIVING AND STORAGE Inspect the valve upon receipt for damage during shipment Carefully unload all valves to the ground without dropping The valves should remain in a clean dry and weather protected area until installed For long term storage greater t...

Страница 14: ...e is not preventing the float from freely falling when fluid is drained from valve Verify linkage mechanism operates freely without binding or sticking Verify pressure at valve inlet does not exceed maximum working pressure DISASSEMBLY Although the Figure 905 air release valve may be more easily serviced by removing it from the line all valves can be serviced while the body remains connected to th...

Страница 15: ...ax 724 776 1254 E mail quotes ga vag group com Please have the nameplate data available when ordering parts REPAIR KITS Soft Goods Kit A905 Part Number 2 80 11000 002 includes items 3 and 7 Linkage Kit AL905 Part Number 2 80 11000 078 includes items 5 6 8 and 14 WARRANTY The Warranty for GA Industries valves is included in our Terms and Conditions which can be found here https gaindustries com ter...

Страница 16: ...Section 4 ...

Страница 17: ...TALLATION OPERATION AND MAINTENANCE MANUAL Figure F284 D Anti Slam Surge Check Valves 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com IOM F284D 070822 ...

Страница 18: ...ould remain in a clean dry and weather protected area until installed For long term storage greater than 6 months the rubber surfaces of the seat should be coated with a non toxic lubricant such as SuperLube made by Synco Chemical Do not expose the rubber parts to sunlight or ozone VALVE CONSTRUCTION GA Industries Figure F284 D Anti slam Surge Check Valves have a globe style valve body with integr...

Страница 19: ...ocks or 2 x 4 s under the flange outboard of the bronze seat so that it can drop out of the body Ensure the surface beneath the valve will not damage the internal components when they drop out of the valve Place a metal rod on top of the stem inside the bushing Hit the top of the rod with a hammer or mallet and the internal components should drop out of the valve body Inspect the seating surfaces ...

Страница 20: ...meplate data available when ordering parts WARRANTY The Warranty for GA Industries valves is included in our Terms and Conditions which can be found here https gaindustries com terms Anti Slam Surge Check Valve Item Description Standard Material 1 Body Ductile Iron 2 Seat Lead Free Bronze 3 Poppet Lead Free Bronze 4 Seat O Ring EPDM Rubber 5 Seal EPDM Rubber 6 Bushing Bronze Table 1 Butterfly Valv...

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