background image

 

 

 

INSTALLATION, OPERATION and 

MAINTENANCE  

Anti-Slam Surge Check Valves 

 
 

INTRODUCTION 

This  manual  will  provide  the  information  to 
properly  install,  operate  and  maintain  the  valve 
to  ensure  a  long  service  life.    GA  Industries 
Surge Check Valves are ruggedly constructed to 
provide  years  of  trouble-free  operation  with 
minimal maintenance.  
 

CAUTION 

The  valve  is  NOT  recommended  for  use  with 
compressed air or other gases.  
 

CAUTION 

Surge  Check  Valves  are  not  intended  for  used 
with hazardous, flammable, or toxic fluids. 
 
The  Shop  Order  (SO)  Number,  Figure  Number, 
size  and  pressure  rating  are  stamped  on  a 
nameplate attached to the valve.  Please refer to 
the SO number when ordering parts.  
 

DESCRIPTION OF OPERATION

 

GA  Industries  Anti-Slam  Surge  Check  Valves 
are  designed  to  minimize  the  surge  pressure 
and valve damage that can result when an air & 
vacuum  valve  is  suddenly  closed  by  the  high 
velocity incoming water.   The surge check valve 
automatically  closes  to  restrict  the  discharge 
area  upon  excessive  air  discharge  velocity  or  a 
sudden  transition  from  air  to  water.    The 
restricted  area  slows  the  incoming  water 
velocity,  the  air  valve  is  not  slammed  shut  and 
surges are minimized.  
 
Once  the  air  valve  is  closed,  the  surge  check 
reopens to allow unrestricted air inflow.   
 

RECEIVING AND STORAGE 

Inspect  the  valve  upon  receipt  for  damage 
during  shipment.    Carefully  unload  all  valves  to 
the ground without dropping.   
 
The  valves  should  remain  in  a  clean,  dry,  and 
weather  protected  area  until  installed.    For  long 
term storage (greater than 6 months) the rubber 
surfaces  of  the  seat  should  be  coated  with  a 
non-toxic lubricant such as "SuperLube" made  

 
 
by  Synco  Chemical.    Do  not  expose  the  rubber 
parts to sunlight or ozone. 
 

VALVE CONSTRUCTION 

GA  Industries  Figure  F284-D  Anti-slam  Surge 
Check Valves have a globe style valve body with 
integral  flanges  that  are  faced  and  drilled  per 
ANSI Class 125/150.  

 

The  valve  has  a  fusion  bond  epoxy  coated 
ductile iron body, lead free bronze internal metal 
components and a rubber seat.    Refer to Page 
4 for details of construction and parts location. 
 

INSTALLATION 

GA  Industries  Figure  284-D  Anti-Slam  Surge 
Check  Valves  are  usually  supplied  as  a 
component  of  a  factory  assembly  consisting  of 
an  air  &  vacuum  valve  or  combination  air  valve 
and a surge check valve.  
 
The  Figure  284-D  can  also  be  supplied  as  a 
separate  valve  for  field  installation  between  the 
air & vacuum valve or combination air valve and 
its  inlet  isolating  valve.    In  this  case  ensure  the 
valve is installed so that the end of the valve that 
has  the  bronze  seat  with 

“spokes” is connected 

to the air valve. 
 

CAUTION 

Do not lift the valve by the bronze seat ring 

spokes 

  
The valve should be installed between standard 
ANSI  Class  125  or  150  flat  faced  flanges.    Full 
face flange gaskets are recommended.  
 
Remove  all  packing  materials  from  the  valve, 
including  the  tabs  that  retain  the  seat  during 
shipping. 
 
If ring gaskets are used the bolt material shall be 
ASTM  A307  Grade  B  (or  equivalent).    Higher 
strength  bolting  should  only  be  used  with  full-
face gaskets.   

 

Содержание GA INDUSTRIES 983-D

Страница 1: ...Combination Air Valves with Surge Check Instructions SECTION 2 Figure 930 Air Vacuum Valve Instructions SECTION 3 Figure 905 Air Release Valve Instructions SECTION 4 Figure F284 D Surge Check Instructions 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com Manual Number IOM 983 01 3 4inch 082622 ...

Страница 2: ...Section 1 ...

Страница 3: ...Description of Operation 1 Receiving Storage 1 Installation 1 Start Up 2 Preventative Maintenance 2 Testing 2 Trouble Shooting 2 Repair Instructions 2 Replacement Parts 2 Warranty 2 Assembly Drawing Component Location 2 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com Manual Number IOM 983 01 3 4 082622 ...

Страница 4: ...d all valves to the ground without dropping Valves should remain in a clean dry and weather protected area until installed After completion of shop testing the valve is drained of the test water but a small residual amount could remain so the valve should be protected from freezing during storage INSTALLATION Figure Number 983 D has an ANSI Class 125 flanged pipeline connection The standard valve ...

Страница 5: ...slowly open the isolating valve 6 The Figure 930 float should rise and seal tightly while the Figure 905 may continue to release air for a while then close tightly TROUBLESHOOTING SYMPTOM or PROBLEM SOLUTION Leakage from outlet of Air Vacuum valve when closed Debris lodged between float and seat Remove debris inspect for damage Worn or damaged seat ring Inspect replace See Figure 930 Repair Instru...

Страница 6: ...Section 2 ...

Страница 7: ...ANUAL Figures 930 T 930 DT 930 UT to 4 Air Vacuum Valves for Clean Water Drawings EAV 7051 EAV 7052 EAV 7053 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com Manual Number 931 1 IOM 082622 ...

Страница 8: ...all valves to the ground without dropping Do not pick up the valve by the cowl The valves should remain in a clean dry and weather protected area until installed For long term storage greater than 6 months the rubber surfaces of the seat should be coated with a non toxic lubricant such as SuperLube made by Synco Chemical Do not expose the rubber parts to sunlight or ozone INSTALLATION Sizes to 3 F...

Страница 9: ...nd to verify there is no fluid leakage TESTING Valve operation can be easily tested Close the inlet isolation valve and remove or loosen the pipe plug nearest the inlet to drain the water from the valve The float should drop as the water leaves the valve NOTE A ball or gate valve can be installed in place of the pipe plug to facilitate testing Replace or tighten the pipe plug and slowly open the i...

Страница 10: ...lated 5 Float Ball 316 Stainless Steel 6 Pipe Plug Malleable Iron 7 Cover Nuts Steel Zinc Plated 8 Float Guide 3 UHMW Polyethylene 4 Stainless Steel 9 Cushion Buna N Rubber 10 Bearing Acetal Polymer 11 Pipe Nipple Brass 12 Flange Cast Iron Figure 1 Standard NPT Inlet Parts 11 12 Only on Optional Flanged Inlet REPLACEMENT PARTS Genuine replacement parts are available from your local VAG GA Industri...

Страница 11: ...Section 3 ...

Страница 12: ...TION OPERATION AND MAINTENANCE MANUAL Figure 905 1 Air Release Valves Drawing EAV 7010 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com 905 IOM 022620 Rev B ...

Страница 13: ...r level rises lifting the float and re closing the valve This sequence occurs as often as necessary to release air that has collected in the valve RECEIVING AND STORAGE Inspect the valve upon receipt for damage during shipment Carefully unload all valves to the ground without dropping The valves should remain in a clean dry and weather protected area until installed For long term storage greater t...

Страница 14: ...e is not preventing the float from freely falling when fluid is drained from valve Verify linkage mechanism operates freely without binding or sticking Verify pressure at valve inlet does not exceed maximum working pressure DISASSEMBLY Although the Figure 905 air release valve may be more easily serviced by removing it from the line all valves can be serviced while the body remains connected to th...

Страница 15: ...ax 724 776 1254 E mail quotes ga vag group com Please have the nameplate data available when ordering parts REPAIR KITS Soft Goods Kit A905 Part Number 2 80 11000 002 includes items 3 and 7 Linkage Kit AL905 Part Number 2 80 11000 078 includes items 5 6 8 and 14 WARRANTY The Warranty for GA Industries valves is included in our Terms and Conditions which can be found here https gaindustries com ter...

Страница 16: ...Section 4 ...

Страница 17: ...TALLATION OPERATION AND MAINTENANCE MANUAL Figure F284 D Anti Slam Surge Check Valves 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com IOM F284D 070822 ...

Страница 18: ...ould remain in a clean dry and weather protected area until installed For long term storage greater than 6 months the rubber surfaces of the seat should be coated with a non toxic lubricant such as SuperLube made by Synco Chemical Do not expose the rubber parts to sunlight or ozone VALVE CONSTRUCTION GA Industries Figure F284 D Anti slam Surge Check Valves have a globe style valve body with integr...

Страница 19: ...ocks or 2 x 4 s under the flange outboard of the bronze seat so that it can drop out of the body Ensure the surface beneath the valve will not damage the internal components when they drop out of the valve Place a metal rod on top of the stem inside the bushing Hit the top of the rod with a hammer or mallet and the internal components should drop out of the valve body Inspect the seating surfaces ...

Страница 20: ...meplate data available when ordering parts WARRANTY The Warranty for GA Industries valves is included in our Terms and Conditions which can be found here https gaindustries com terms Anti Slam Surge Check Valve Item Description Standard Material 1 Body Ductile Iron 2 Seat Lead Free Bronze 3 Poppet Lead Free Bronze 4 Seat O Ring EPDM Rubber 5 Seal EPDM Rubber 6 Bushing Bronze Table 1 Butterfly Valv...

Отзывы: