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15 

 

5) 

Never over fuse.  A 220/208 volt unit should be fused at 20 amps.  A 440/480 volt unit should be fused 
at 10 amps. 

6)    

Wear protective clothing including safety glasses, helmet and steel toe shoes when changing a 

dumpster or servicing the compactor.  If the system is not protected by “Electrical Interlocked Doors” 

interfaced to the control system, glass and other materials can still be dropped down the collection 
chute. 

Compactor safety is addressed by two agencies.  Below is a summary of their requirements. 
Occupational Health and Safety Act (OSHA) Appendix A  

 

OSHS (Occupational Health and Safety Act) is a stringent and specific set of requirements that affect practically 
every workplace in the United States.  Specifically, Section 5 of the Act requires the following: 

“Each employer 

 

(1)  shall furnish, to each of his employees, a place of employment which is free from recognized 

hazards that are causing or are likely to cause death or serious physical harm to these employees. 

 

(2)  shall comply with occupational safety and health standards promulgated under this Act. 

This obligation must be emphasized!  It has been ruled that a violation of OSHA standards has been held to be 
evidence of negligence in a state court ruling against an employer for injury 

even to a non-employee third 

person

ANSI Requirements (Z245.1 1984 and A12.1-1973)

 

ANSI Standards (American National Standard Institute) clearly identify the standards of care and performance 

that the employer must follow, and that the employee should follow.  The “stationary compactor” referenced 
in the following excerpts is typically the “apartment house” compactor 

- the CP1/CP2 compactors fall into this 

category. 

Stationary Compaction Equipment

 

The employer shall be responsible for: 

1.

 Ensuring that the installation of stationary compactors is in conformance with local codes, 

ordinances and manufacturer’s recommendation.

 

2.

  Providing for instruction and training in safe methods of work to employees before assigning them 

to operate, clean, service, maintain or repair the equipment.   

3.

  

Monitoring the employee’s operation of stationary compactors and taking appropriate action to 

ensure proper use of equipment, including adherence to safe practices. 

4.

  Repairing any mechanical malfunction or breakdown that effects the safe operation of the 

equipment. 

Содержание CP1

Страница 1: ...1 CP1 CP2 COMPACTORS WITH MODEL 20 CONTROLS 525 KENNEDY RD AKRON OHIO 44305 330 733 3996 11 19 21 ...

Страница 2: ...r alignment is corrected After the first 30 minutes the display will read Check Photo Eye and the alarm strobe will flash The alarm display and strobe will continue until the photo eye clears The alarm will not clear during a cool down cycle This operation can be changed from a setup screen so that after the first 30 minutes the compactor shuts down completely and must be manually reset 5 In previ...

Страница 3: ...wheeled refuse containers used in the system The compactor may also be loaded manually Read the entire Installation Chapter before installing the Compactor It is assumed that a specific location for the compactor has already been established with the help of the compactor s representative An experienced outside installation service organization may also be involved in the installation 1 Position t...

Страница 4: ...nnect the hoses already attached to the compactor to the Power Pack The system is designed for hoses 6 to 8 feet long If additional length hoses are required they should be ordered to length and not use fittings to join two hoses together Additional length may also require the system pressure settings to be increased If room temperatures below 60 degrees can be expected the room must be heated The...

Страница 5: ...apter 3 Operation The compactors are designed for loading and compaction of refuse into totally enclosed wheeled containers The specially designed refuse containers into which refuse is delivered and compacted are moved from the compactor and closed when full They can then be rolled to an intermediate storage area or directly to the location where a trash truck can unload them The hopper on top of...

Страница 6: ...left and right arrow keys to extend and retract the ram The ram can be jogged to any position with the resulting required pressure displayed A high pressure alarm will inhibit ram forward The ram can be retracted and then driven forward until high pressure is once again detected If the ram is left in a forward position more than 5 minutes it will automatically be driven home There is a small squar...

Страница 7: ...n the system the startup display will show the word alarm next to a down arrow Pressing the down arrow key will take the client to an alarm display If he presses the down arrow key and no alarm is present the display will read NO ALARM The UP key will return the operator to the startup screen The Top Line of the Alarm Display will have 1 of four messages No Alarm Warning This type of alarm will no...

Страница 8: ...o Reset Low Oil Level Refill reservoir with AW 32 oil 1 To Reset Compactor Full Replace the container 1 To Reset Transducer Error Either the transducer cable has been cut or the transducer has failed Auto Reset Access Door Open As this alarm will clear automatically after the door is reclosed Auto Reset Motor Overload The pump motor starter has tripper because of a current overload Press the blue ...

Страница 9: ...ss the Enter key If this is done properly the serial number for the compactor will be displayed If nothing happens press the UP ARROW KEY to return to the START UP screen and begin the process again In order to verify warranty and to ensure that proper replacement parts are supplied when required each compactor is serialized The serial number allows the manufacturer to track a specific compactor t...

Страница 10: ...points Ram Ext is the time in 1 100 of a second that the ram travels forward at the start of compaction If the time is set too short the compaction will not be maximized If the time is set too long the compactor will reach a mechanical stop and a high pressure COMPACTOR FULL alarm will occur The DOWN ARROW key allows the operator to determine what happens when the photo eye has been blocked more t...

Страница 11: ...tinuous 30 minute run cycle The alarm must be acknowledged 1 TO RESET In a tall building this could eliminate noise at night CHAPTER 4 PERIODIC PREVENTIVE MAINTENANCE Regular periodic attention coupled with a program of preventive maintenance will assure long term trouble free operation WARNING NEVER SERVICE THE COMPACTOR UNLESS THE EMERGENCY STOP PUSHBUTTON IS DEPRESSED AND THE WALL DISCONNECT HA...

Страница 12: ... first password protected display shows the number of machine cycles The hydraulic oil should be drained flushed and refilled with clean oil at least twice a year While the reservoir is empty the suction strainer should be replaced NOTE A certified service representative should carry out this replacement and cleaning procedure CHAPTER 5 TROUBLE SHOOTING SYSTEM IS COMPLETELY DEAD THERE ARE NO LIGHT...

Страница 13: ...ch on the top of the unit For the Chute Source compactor circuit the switch should be in the LO position When the unit is properly aligned all three lights should be on When trash is blocking the photo s line of sight only the yellow should be on RAM DOES NOT COMPLETELY RETURN TO THE RETRACTED POSITION 1 In Manual control extend and retract the ram Watch the pressure readings while the ram is retr...

Страница 14: ...ntainer free of the compactor Close the lid at the end door of the container and move it out of the way D Replace with an empty container E Twist the emergency stop pushbutton to release and press 1 on the alarm screen to reset the compactor full alarm CHAPTER 6 SAFETY CONCERNS The CP1 CP2 C5 compactor is an efficient machine well designed for the purpose intended HOWEVER As with any device of thi...

Страница 15: ...under this Act This obligation must be emphasized It has been ruled that a violation of OSHA standards has been held to be evidence of negligence in a state court ruling against an employer for injury even to a non employee third person ANSI Requirements Z245 1 1984 and A12 1 1973 ANSI Standards American National Standard Institute clearly identify the standards of care and performance that the em...

Страница 16: ...ort 4 Ensuring that access doors are closed and latched before operation may begin 5 Ensuring that the area of operation around the container is clean and clear of persons 6 The compaction Ram produces very large forces that may cause serious bodily injury or damage to property Keep the compactor room locked Be sure that no unauthorized person has access to the room and the equipment in it Equip t...

Страница 17: ...se of the danger from falling glass always wear safety glasses gloves and a hard hat when servicing the compactor 11 If an electrical circuit is fused with a fuse of higher rating than the circuit initially incorporated a serious hazard to life and property may develop 12 Do not permit modifications to the compactor system without first advising the compactor manufacturer and service organizations...

Страница 18: ...18 ...

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