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Chapter 1      FEATURES 

1)  The compactor can be placed in manual allowing the operator to drive the ram forward and back.  The ram 
will remain where it is positioned for 5 minutes after which time it will return to automatic control and be 
driven home.   System high pressure will inhibit ram forward.   

2)  Limit and pressure switches have been eliminated.  The display now shows the system pressure whenever 
the ram is moving.  Each time the ram is energized the display pressure is set to zero at the start of movement.  
Each time the system reads a higher pressure the display is updated with that value.  Thus, the display shows 
the peak pressure during the previous move.  The pressure display is updated in both Manual and Automatic.  

3)  Just like a car the oil should be periodically flushed and replaced.  The factory recommendation is every 
15000 machine cycles.  From the Manual control screen, the client can view the total number of cycles since 
the last service.  The count can be reset from this screen.  An excessive count will not stop the compactor from 
operating.  A lifetime cycle counter is also included. 

4)  An auto reset alarm 

“Check Photo Eye”

 has been added.  If the compactor runs continually for more than 

30 minutes it is possible the photo eye or reflector are dirty, or out of alignment.  After an uninterrupted 30 
minutes, the system will shut down for 10 minutes to allow the oil and solenoids to cool.    After the cool 
down, auto operation will continue. If the photo eye is still blocked the compactor will cycle 30 minutes on, 10 
minutes off until the obstruction or alignment is corrected.  After the first 30 minutes the display will read 

“Check Photo Eye” and the alarm strobe will flash.  The alarm display and strobe will continue until the photo 

eye clears.  The alarm will not clear during a cool down cycle.  This operation can be changed from a setup 
screen so that after the first 30 minutes the compactor shuts down completely and must be manually reset. 

5)  In previous versions of software, if there were multiple setpoints on a page, each setpoint had to be 
accepted before the operator could move off that screen.  A major change in software allows the operator to 
quickly move through all the selectable valves until he finds the setpoint he wishes to change.  To change a 
value, move to the screen that presents that value.  Hit the 

“ENTER”

 key.  Type in the new value.  Hit the 

“ENTER”

 key a second time.   

If the operator needs to change the same value a second time, simply touch the 

Enter

 key again to repeat the 

procedure.   

6) Model 20 provides consistency in how the operator moves from screen to screen.  The 

Down Arrow

 key will 

take the operator to the next display.  The 

Up Arrow

 key will take him to the previous display.   

7)  The alarm display automatically scrolls to display all active alarms instead of just the last alarm.  The display 
also indicates whether the alarm is just a warning or whether it must be acknowledged before the machine 
will resume operation.  Several alarms that will shut down the controls have been modified to create an 
automatic reset.  The alarm description will read AUTO RESET. 

8)  In order to better attract the attention of an operator, a red strobe has been added to the front of the 
control panel.  This light will flash whenever any alarm occurs.  The display will provide a text description of 
the alarm. 

Содержание CP1

Страница 1: ...1 CP1 CP2 COMPACTORS WITH MODEL 20 CONTROLS 525 KENNEDY RD AKRON OHIO 44305 330 733 3996 11 19 21 ...

Страница 2: ...r alignment is corrected After the first 30 minutes the display will read Check Photo Eye and the alarm strobe will flash The alarm display and strobe will continue until the photo eye clears The alarm will not clear during a cool down cycle This operation can be changed from a setup screen so that after the first 30 minutes the compactor shuts down completely and must be manually reset 5 In previ...

Страница 3: ...wheeled refuse containers used in the system The compactor may also be loaded manually Read the entire Installation Chapter before installing the Compactor It is assumed that a specific location for the compactor has already been established with the help of the compactor s representative An experienced outside installation service organization may also be involved in the installation 1 Position t...

Страница 4: ...nnect the hoses already attached to the compactor to the Power Pack The system is designed for hoses 6 to 8 feet long If additional length hoses are required they should be ordered to length and not use fittings to join two hoses together Additional length may also require the system pressure settings to be increased If room temperatures below 60 degrees can be expected the room must be heated The...

Страница 5: ...apter 3 Operation The compactors are designed for loading and compaction of refuse into totally enclosed wheeled containers The specially designed refuse containers into which refuse is delivered and compacted are moved from the compactor and closed when full They can then be rolled to an intermediate storage area or directly to the location where a trash truck can unload them The hopper on top of...

Страница 6: ...left and right arrow keys to extend and retract the ram The ram can be jogged to any position with the resulting required pressure displayed A high pressure alarm will inhibit ram forward The ram can be retracted and then driven forward until high pressure is once again detected If the ram is left in a forward position more than 5 minutes it will automatically be driven home There is a small squar...

Страница 7: ...n the system the startup display will show the word alarm next to a down arrow Pressing the down arrow key will take the client to an alarm display If he presses the down arrow key and no alarm is present the display will read NO ALARM The UP key will return the operator to the startup screen The Top Line of the Alarm Display will have 1 of four messages No Alarm Warning This type of alarm will no...

Страница 8: ...o Reset Low Oil Level Refill reservoir with AW 32 oil 1 To Reset Compactor Full Replace the container 1 To Reset Transducer Error Either the transducer cable has been cut or the transducer has failed Auto Reset Access Door Open As this alarm will clear automatically after the door is reclosed Auto Reset Motor Overload The pump motor starter has tripper because of a current overload Press the blue ...

Страница 9: ...ss the Enter key If this is done properly the serial number for the compactor will be displayed If nothing happens press the UP ARROW KEY to return to the START UP screen and begin the process again In order to verify warranty and to ensure that proper replacement parts are supplied when required each compactor is serialized The serial number allows the manufacturer to track a specific compactor t...

Страница 10: ...points Ram Ext is the time in 1 100 of a second that the ram travels forward at the start of compaction If the time is set too short the compaction will not be maximized If the time is set too long the compactor will reach a mechanical stop and a high pressure COMPACTOR FULL alarm will occur The DOWN ARROW key allows the operator to determine what happens when the photo eye has been blocked more t...

Страница 11: ...tinuous 30 minute run cycle The alarm must be acknowledged 1 TO RESET In a tall building this could eliminate noise at night CHAPTER 4 PERIODIC PREVENTIVE MAINTENANCE Regular periodic attention coupled with a program of preventive maintenance will assure long term trouble free operation WARNING NEVER SERVICE THE COMPACTOR UNLESS THE EMERGENCY STOP PUSHBUTTON IS DEPRESSED AND THE WALL DISCONNECT HA...

Страница 12: ... first password protected display shows the number of machine cycles The hydraulic oil should be drained flushed and refilled with clean oil at least twice a year While the reservoir is empty the suction strainer should be replaced NOTE A certified service representative should carry out this replacement and cleaning procedure CHAPTER 5 TROUBLE SHOOTING SYSTEM IS COMPLETELY DEAD THERE ARE NO LIGHT...

Страница 13: ...ch on the top of the unit For the Chute Source compactor circuit the switch should be in the LO position When the unit is properly aligned all three lights should be on When trash is blocking the photo s line of sight only the yellow should be on RAM DOES NOT COMPLETELY RETURN TO THE RETRACTED POSITION 1 In Manual control extend and retract the ram Watch the pressure readings while the ram is retr...

Страница 14: ...ntainer free of the compactor Close the lid at the end door of the container and move it out of the way D Replace with an empty container E Twist the emergency stop pushbutton to release and press 1 on the alarm screen to reset the compactor full alarm CHAPTER 6 SAFETY CONCERNS The CP1 CP2 C5 compactor is an efficient machine well designed for the purpose intended HOWEVER As with any device of thi...

Страница 15: ...under this Act This obligation must be emphasized It has been ruled that a violation of OSHA standards has been held to be evidence of negligence in a state court ruling against an employer for injury even to a non employee third person ANSI Requirements Z245 1 1984 and A12 1 1973 ANSI Standards American National Standard Institute clearly identify the standards of care and performance that the em...

Страница 16: ...ort 4 Ensuring that access doors are closed and latched before operation may begin 5 Ensuring that the area of operation around the container is clean and clear of persons 6 The compaction Ram produces very large forces that may cause serious bodily injury or damage to property Keep the compactor room locked Be sure that no unauthorized person has access to the room and the equipment in it Equip t...

Страница 17: ...se of the danger from falling glass always wear safety glasses gloves and a hard hat when servicing the compactor 11 If an electrical circuit is fused with a fuse of higher rating than the circuit initially incorporated a serious hazard to life and property may develop 12 Do not permit modifications to the compactor system without first advising the compactor manufacturer and service organizations...

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