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CUTTING TECHNIQUE 

For  best  performance  and  life  expectancy,  always  use  the 
correct and original parts for cutting torch. 
 
1.Install the cutting tip and set the output current. 
2.Hold the torch away from your body. 
3.Slede  the  trigger  release  toward  the  back  of  the  torch 
handle while simultaneously squeezing the trigger. This will 
activate a pre-flow of air foe 2 seconds before the pilot arc is 
turned on followed by the plasma arc. 
4.Start moving the torch across the work piece and observe 
that the arc penetrate the work piece. 
5.when cutting is established pull the torch slowly across the 
surface of the work piece. 
6.pause  briefly  at  the  and  of  the  cut  before  releasing  the 
trigger. 
7.The plasma arc goes out immediately. Air continue to flow 
15 seconds. 

 
 
FOR PIERCING HOLES 

With 

UPC-85 ML 

you can pierce metal with thickness up to 

15mm. 
 
1.  Rest  the  torch  tip  lightly  on  the  work  piece  at  45  deg. 
Angle. 
2.  Press  trigger  on  the  torch  handle.  Air  will  flow  for  2 
seconds before pilot arc strikes. 
3.  When  the  plasma  arc  is  established,  slowly  and  one 
smooth  movement  straighten  the  torch  back  to  90  deg. 
Angle ensuring the arc penetrate the work piece. 
4. Start moving the torch across the work piece and observe 
that the arc continue to penetrate. 

 

 
GOUGING 

You can use this system with the gouging consumables for 
gouging applications. (Check torch parts. The torch parts must correspond with the type of operation. Refer 
to Section 5, Torch Parts Selection). 
1. Hold the torch so that the torch tip is slightly above the workpiece before firing the torch. 
2. Hold the torch at a 45° angle to the workpiece with a small gap between the torch tip and the workpiece. 
Press the trigger to obtain a pilot arc. Transfer the arc to the workpiece. 
3. Maintain an approximate 45° angle to the workpiece as you feed into the gouge. 
Push the plasma arc in the direction of the gouge you want to create. Keep a small distance between the 
torch tip and the molten metal to avoid reducing consumable life or damaging the torch. 
You can vary the gouge profile by varying the: 
-Speed of the torch over the workpiece. 
-Torch-to-work standoff distance. 
-Angle of the torch to the workpiece. 

Varying the gouge profile 

Follow these recommendations to change the gouge profile as needed: 

 

Increasing the speed 

of the torch will 

decrease width 

and 

decrease depth

 

Decreasing the speed 

of the torch will 

increase width 

and 

increase depth

 

Increasing the standoff 

of the torch will 

increase width 

and 

decrease depth

 

Decreasing the standoff 

of the torch will 

decrease width 

and 

increase depth

 

Increasing the angle 

of the torch (more vertical) will 

decrease width 

and 

increase depth

 

Decreasing the angle 

of the torch (less vertical) will 

increase width 

and 

decrease depth

.

Содержание UPC 85 ML

Страница 1: ...01 Instruction manual UPC 85 ML Air Plasma Cutter...

Страница 2: ...02 Revision summary Rev No Version Date issued 00 6938800000 April 24 2018 01 6938800000 September 23 2019...

Страница 3: ...eturn clamp with 6m cable with Dix25 4 Initial supply consumables kit of 2 x Electrode 2 x Tip Cutting 1 x Cartridge 1 x Shield Cup 5 Air regulator with filter and water separator mounted on the machi...

Страница 4: ...void having any type of fuel with you such as cigarette lighters or matches The cutting sparks can cause burns Keep the tip of the electrode far from your body and from other persons PREVENTION OF ELE...

Страница 5: ...ntact with combustible material never use the machine for cutting containers of potentially inflammable material These containers must be completely cleaned before they are cut ventilate the potential...

Страница 6: ...in 5 5 5 bar 150 l min Duty cycle 40 25 60A 20 85A 60 45A 60 55A 100 40A 100 50A Power factor 0 99 0 99 Open circuit voltage 280V 280V Protection class IP 44 IP 44 Environmental conditions Cutting 10...

Страница 7: ...in the country of use The mains system must be of the industrial type When using long extension cables the core diameter section is increased as required for optimum performance The power input suppl...

Страница 8: ...This is to prevent the fumes produced by cutting from being sucked into machine by the cooling fans through the front and side ventilation openings BEFORE CUTTING The operator may start up the machin...

Страница 9: ...the switch on the back panel to ON position 2 The green led 5 will light up Unit live 3 The green led 1 will light up to indicate the presence of compressed air in the air circuit Plasma Cutter Setup...

Страница 10: ...letely about 20 seconds or pressing it AIR TEST button 3 again to stop it before pressing the RESET button 9 If RESET button 9 is pressed during air flowing out the machine will return error message P...

Страница 11: ...use this system with the gouging consumables for gouging applications Check torch parts The torch parts must correspond with the type of operation Refer to Section 5 Torch Parts Selection 1 Hold the...

Страница 12: ...up Cutting 85A Shield Cup Gouging Stand off Guide Start Cartridge Torch Head 310336 404181 404165 310334 404173 310337 404169 404161 404177 310335 310333 5 PCS 5 PCS 5 PCS 5 PCS 1 PCS 1 PCS 1 PCS 1 PC...

Страница 13: ...eventually ruin the torch Carefully inspect the hose assembly and torch body with regard to any leak or damage NOTE The shield cup holds the tip and the starter cartridge shield cup in place Position...

Страница 14: ...teriorated components 5 Put back the casing tightening the side screws EVERY 3 TO 6 MONTHS CLEANING AND REPLACE THE DUST FILTERS Before cleaning the inside of the machine it is obligatory to FIRST fol...

Страница 15: ...rer parts 3 Excessive dross Formation a Cutting speeds too slow b Torch stand off too high from work piece c Worn torch parts d Improper cutting current e NON genuine manufacturer parts 4 Short Life o...

Страница 16: ...STAND BY 2 Press the button RESET 7 See section STARTING UP TRIGGER ALLARM The Led 2 is ON fast blinking and display shows TRI 1 The operator Turn ON the unit with the torch trigger pressed or broken...

Страница 17: ...s torch will not pilot when switch is activated 1 Everything on the panel looks normal The green led and Air led are lit The RESET button is pressed and red led is OFF a Check that shield cup is prope...

Страница 18: ...ng temperature If the machine goes into excessive temperature protection mode 2 It is necessary to wait about 10 minutes before resuming welding 3 Check the data plate on the unit or on see section TE...

Страница 19: ...e with national law electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility As the owner of the equipmen...

Страница 20: ...ASMA 85 I2 85A 1torch SL100 I2 60A 1torch SL100 Fe C Pressure 4 8 bar Flow 120 l min 230 500V 3 Phase 85A 230V 1 Phase 60A Thickness Cutting Speed Note Thickness Cutting Speed Note mm mm min mm mm min...

Страница 21: ...21 9 WIRING DIAGRAM...

Страница 22: ...22 10 PARTS LIST...

Страница 23: ...0675R0 63055000 66042200 61374500 620672R0 61370100 61330500 64701000 61190200 620672R0 66139900 66106200 66231000 66042200 64280000 620669U0 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 5...

Страница 24: ...EEA has been used in the design EN 60974 1 2012 Ed 4 Arc welding equipment Part 1 Welding power sources EN 60974 10 2014 Ed 3 Arc welding equipment Part 10 Electromagnetic compatibility EMC EN 61000 3...

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