UNITED CPC4000, Руководство по эксплуатации и обслуживанию

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1.0 Receiving Equipment & Setup
1.1 Inspection
Upon receipt of the Centrifugal Barrel System with integrated Computerized Process Controller (CPC), please
perform a thorough inspection of the shipment. Compare what is received to the packing list to be sure all the
components, including any ordered supplies are present. Check for any damage to the equipment. If damage is
found, notify the delivering freight company and UNITED SUR FACE SOLUTIONS, LLC immediately.
1.2 Selecting Equipment Location
The equipment should be conveniently located to the “flow of parts.” The CPC System will require the
appropriate electrical power. If a sump system and water recycling unit is to be used, separate power must be
provided for those units as well. It is suggested to leave at least two (2) feet on each side of the machine for
maintenance purposes. Sufficient work and storage space is also required.
1.3 Isolation Pads
While setting up the CPC, make certain that high-capacity rubber isolation pads
(rated at a min. of 1500 psi) are installed under each leg of the unit. These pads
are used to level the equipment and will extend the service life of the machine.
The leveling procedures will be explained later in this section.
1.4 Electrical
With the CPC in position, a licensed electrician will be required to connect electrical power. The power
requirements for your new equipment are printed on the data plate, which is located on the right side panel.
Refer to included schematics for setup details. UNITED SURFACE SOLUTIONS, LLC personnel are not authorized
to make connections to your building’s electrical system. Likewise, non-UNITED SURFACE SOLUTIONS
personnel are not authorized to make any modifications or adjustments to the equipment without written
authorization. Doing so may compromise operator safety as well as your warranty.
Caution: Be sure to connect only the specified voltage to the machine. These systems are built with
standard voltage 230VAC / 60Hz. Applying improper voltage will result in severe damage to the system
and will void the warranty. Inspect the motor and AC drive to confirm the rated voltage.
1.5 Leveling
Once the electrical connections have been made, it will be necessary to level the unit. Do not skip this step of
the setup process. This unit uses a fluid mass of media to finish your parts and if the machine is not level, this
fluid mass will favor one side of the barrel, effectively reducing the available working volume of the barrel. This
may result in an increase in part-on-part damage.
1. Install High-Capacity Rubber Isolation Pads (rated at 1500 psi) under each leg of the unit.
Recommended pad size is 3” X 3” X ¼”.
2. Place a magnetic beam level on the center beam.
3. If adjustment is needed, shim under the isolation pad with varying thicknesses of sheet metal. If
large adjustments are necessary, use thicker padding
DO NOT BOLT DOWN SYSTEM. The CPC uses a rotating turret that puts stress on the machine. Being on
isolation pads, the machine is allowed to “flex” and absorb this stress. If the machine is bolted down and not
allowed to flex, additional stress would be placed on the bearings. The added stress on the bearings will cause