background image

©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com 

within the confines of the machine cabinet. Serious injury could occur. 

Barrels 

The CPC4000 has four barrels held perpendicular to the Axle Shaft and rotate at a 1:1 ratio relative to the 
Turret. The barrels are constructed of 304-stainless steel with aluminum lids with attached hardened steel and 
stainless steel hardware and locking assemblies. Within the barrel seats a removable liner of various 
configurations including compartmental dividers for total part segregation. This barrel and liner assembly holds 
the work pieces, media, compounds and water during the finishing process. 

Opening Barrels 

The barrels use an over-centering cam operation to create an airtight seal between the lid and the base of the 
barrel. A spring and pin locking mechanism is used to hold the cam in the locked position. To open pull the 
Lock-Pin and hold while rotating the Handle of the cam in a downward manner using the tool provided. 

WARNING: Barrels may become pressurized. Some processes can generate super-heated steam in as little as 10 minutes. 
Open slowly, use caution. 

Closing Barrels 
 
3.3 Auto Operation 

3.3.1 Entering a New Process 

After selecting AUTO OPERATION from the Main Menu, the Process List 
screen will appear. To create a new process, choose an empty cell (if all 
cells are full, press 11-20 to view the second screen, > to view the third) 
then press REVIEW. The Enter Password screen will appear. 

 

To enter a password, press the empty password field  

 

 then 

begin typing the password that was either set by United Surface Solutions 
or changed by you (details on changing passwords will be in a later 
section of the manual). After typing the password, press ENT then. If 
successful, the screen will display PASSWORD CORRECT above the 
password field. If this is displayed, proceed by pressing CONTINUE. To 
correct any mistakes, press BS (backspace) and continue typing. 

 

After the Enter Password screen, the 
Select a Screen screen appears. Press 

ENTER PROCESS, which brings up the 

Process Review screen. To begin 
entering your new process, press 

PROCESS CODE.  

 

Содержание CPC4000

Страница 1: ...United Surface Solutions 11901 Burke St Santa Fe Springs CA 90670 877 837 4623 deburring com CPC4000 Operation and Maintenance Manual...

Страница 2: ...be indicated by the activities described herein and to avoid all potential hazards By following the instructions contained herein the user willingly assumes all risks in connection with such instruct...

Страница 3: ...5 Leveling 4 2 0 Overview 6 2 1 Specifications 6 2 1 Dimensions 7 2 2 Main Components 8 3 0 Operation 9 3 1 Applying Power 9 3 2 Main Menu Error Bookmark not defined 3 3 Auto Operation 9 3 3 1 Enterin...

Страница 4: ...e panel Refer to included schematics for setup details UNITED SURFACE SOLUTIONS LLC personnel are not authorized to make connections to your building s electrical system Likewise non UNITED SURFACE SO...

Страница 5: ...stands in effect only when the CPC is on the isolation pads If the CPC is bolted to the floor the warranty on bearings barrels and belts will be void 1 6 Facility Interconnect Below is the facility in...

Страница 6: ...10HP three phase AC motor inverter controlled Turret Speed Range 0 225 RPM fully adjustable Barrel Rotation Ratio 1 1 Barrel Construction Stainless steel with removable urethane lining Machine Enclos...

Страница 7: ...Surface Solutions 11901 Burke St Santa Fe Springs CA 90670 877 837 4623 deburring com 2 1 Dimensions Width 86 75 2 20m 134 75 3 42m with clearance Depth 50 5 1 28m 74 5 1 90m with clearance Height 58...

Страница 8: ...St Santa Fe Springs CA 90670 877 837 4623 deburring com 2 2 Main Components 10HP Motor Jog Button E Stop Electrical Panel Turret Barrel Barrel Lid Separator Touch Screen Door Jog Motor Drive System Ur...

Страница 9: ...etting Manual Process Parameters After selecting MANUAL OPERATION from the Main Menu the Manual Operation screen will appear et the RPM by pressing the RPM field and entering a value then press ENT Se...

Страница 10: ...the cam in a downward manner using the tool provided WARNING Barrels may become pressurized Some processes can generate super heated steam in as little as 10 minutes Open slowly use caution Closing Ba...

Страница 11: ...type the height of the media measured as inches below the top of the barrel and press ENTER Example MC CACC 18x1132 2 If two types of media are used enter Media Type B Press CONTINUE The Compound Dat...

Страница 12: ...load each barrel with the correct amount of compound water media and parts To load a barrel first remove it from the cradle Do this by pulling the pin rotating the lockbar and pulling it out To open a...

Страница 13: ...t 5 0 Maintenance 5 1 Preventative Maintenance Schedule Every Shift Inspect and Lubricate Lid Lock Cams Inspect Lid Seals First 25 Machine Hours Inspect turret belt and tighten as needed Inspect barre...

Страница 14: ...nspect the sprocket for wear Replace Bearing Sprocket Assemble if necessary Torque sprocket retainer nut to 50 ft lbs 7 Remove the chain by means of the master link Clean with mild solvent if necessar...

Страница 15: ...ring to be replaced is conveniently located and set the motor brake 5 Remove the two 2 retaining bolts holding the idler arm assembly in place and remove the Idler arm from the turret 6 Loosen the set...

Страница 16: ...ring to be removed and slide it off the shaft If replacing the bearing on the Drive Side loosen the Sprocket Setscrews and remove both sprockets followed by the bearing 13 Install the new Turret Beari...

Страница 17: ...ower Supply on the PLC also powers the Interface If there is power to the Drive Inverter and not to the PLC first check fuses then replace the Power Supply if needed No input voltage Check that the ma...

Страница 18: ...lem Item to Check Remarks No power to the machine Verify that the Power Indicator is lit Follow the procedures under Interface Not Functioning Drive error or overload Check Drive Keypad for error code...

Страница 19: ...ons on the sealing surfaces Review the section Closing Loading Barrels for procedures to eliminate this problem Process too hot Verify that the process is not building up significant heat and pressure...

Страница 20: ......

Страница 21: ......

Страница 22: ......

Страница 23: ......

Страница 24: ......

Страница 25: ......

Страница 26: ......

Страница 27: ......

Страница 28: ......

Страница 29: ......

Страница 30: ......

Страница 31: ......

Страница 32: ......

Страница 33: ......

Страница 34: ......

Страница 35: ......

Страница 36: ......

Страница 37: ......

Страница 38: ......

Страница 39: ......

Отзывы: