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PROBE BUDDY – USER MANUAL 

Page 18 of 27 

UPC_MAN013_R7 

Copyright © United Process Controls. 

All rights to copy, reproduce and transmit are reserved. 

PROBE BUDDY’s sensor millivolt output simulates an in-situ zirconia sensor. The T/C output 

simulates the integrated temperature T/C in the oxygen sensor. The result of the calculation is 

dew point in °F.  

 

DP = (4238.7/(9.55731-LOG10(PH2)+(mV-1267.8)/(0.05512*Tr)))-460 

mV = millivolts 

PH2 = partial pressure of hydrogen (default = .40) 

TR = Temp Rankin 

DP = dew point °F (or °C if converted) 

 

Test Case: 

H2% 

Temp F  Temp R 

mV 

DewF 

DewC 

0.40  1652.00  2111.67 

1100  37.873 

3.263 

0.40  1652.00  2111.67 

1000  93.755  34.308 

0.40  1472.00  1931.67 

900  192.020  88.900 

H2% 

Temp F  Temp R 

mV 

DewF 

DewC 

0.30  1652.00  2111.67 

1100  30.673  -0.737 

0.30  1652.00  2111.67 

1000  84.862  29.368 

0.30  1472.00  1931.67 

900  179.725  82.070 

 

The displayed dew point value is rounded up to XXX.X. This result in Fahrenheit is converted 

to Celsius, if Celsius is selected as the temperature scale.  

The displayed range of values is -99.9°F (-73.3°C) to 212°F (100°C).  

This calculation is only valid for an endothermic atmosphere in a state of equilibrium. The 

equation is not accurate for a dew point of exothermic gases or other applications. 

 

  Oxygen Formula 

 

The oxygen calculation is based on the sensor millivolt output of an in-situ zirconia sensor with 

a 20.9% reference oxygen and an integral temperature sensor. There are no adjustments to 

the calculation.  

%𝑂𝑂2 = 0.2095/𝑒𝑒

(

𝐸𝐸𝐸𝐸

0.0215𝑇𝑇𝑇𝑇)

 

 

Where:  Tk = Sensor temperature in Kelvin 

 

Eo = Sensor millivolt output 

 

e = natural log 

 

Test Case: 

Temp = 1425°C = 1698.15K 

Eo = 85mV 

O2 = 0.02042 

 2.042% 

 

The displayed percent oxygen value is rounded to XX.XX. As the oxygen value drops below 

the least significate digit (00.01%), the display will automatically shift to X.X PPM. No 

additional adjustment factors are required. Zirconia sensors can read very low oxygen 

Содержание Probe Buddy

Страница 1: ...CONNECT WITH US USER MANUAL Probe Buddy Smart O2 Probe Simulator Tester...

Страница 2: ...ted into any language or computer language in any form or by any means electronic mechanical magnetic optical chemical manual or otherwise without prior written permission of United Process Controls I...

Страница 3: ...Mode 9 1 7 1 Using Output Mode 10 Probe Test Mode 11 1 8 1 Why Measure Sensor Impedance 11 Alarm Display 12 2 SETUP MENU 13 3 PROCESS FORMULAS 17 Carbon Formula 17 Dew Point Formula 17 Oxygen Formula...

Страница 4: ...PROBE BUDDY USER MANUAL Page 4 of 27 UPC_MAN013_R7 Copyright United Process Controls All rights to copy reproduce and transmit are reserved Standards Conformity 25 8 REFERENCES 25 Available Cables 25...

Страница 5: ...r Performs a sensor impedance test when connected to the sensor Computes carbon dewpoint or oxygen in input or output mode Low power LCD display for HMI Small hand held package Easy access connections...

Страница 6: ...e used for additional operations 1 3 1 Single Key Functions TC mV toggles between the TC and mV selection when configured for output mode It also serves to move the cursor from the TC to the mV values...

Страница 7: ...in output mode or moves left through the main menu selection in setup mode Down Arrow deceases the selected digit value in output mode or moves down the selected setup menu Up Arrow increases the sele...

Страница 8: ...om a selected start and stop range The ramp function is enabled in the SETUP OUTPUTS menu One or both outputs will ramp if enabled Changing values are displayed 6 PROCESS Indicates the selected proces...

Страница 9: ...he sensor should be at or above its minimum temperature range 1100 F 600 C Disconnect the sensor from the monitoring or control system and connect the PROBE BUDDY to the TC and mV signal connections f...

Страница 10: ...ase The output signal changes and settles to the selected value as soon as the Enter key is pressed The displayed process value is recalculated with the new output values and displayed 1 7 1 Using Out...

Страница 11: ...the probe to measure a stable process gas during this test To start the test press the ENTER and keys at the same time The test can be stopped by pressing the ENTER and keys again The following table...

Страница 12: ...essary to replace the sensor remove it carefully following the instructions supplied with the sensor Do not discard a sensor with a high impedance It may be possible to rebuild the sensor if the ceram...

Страница 13: ...United Process Controls All rights to copy reproduce and transmit are reserved Low value displays when the signal exceeds the display or lower limit of the signal input 2 SETUP MENU Holding the Setup...

Страница 14: ...emperature display and dewpt calculation SLEEP MODE 1 5 10 30 ALWAYS ON Select number values mins or ALWAYS ON to disable the sleep mode Sets the time the PROBE BUDDY will stay on after the last key p...

Страница 15: ...V mode Probe Setup Parameter Name Units or Options Range Description PROBE IMP LIMIT KOHMS 10 100 Sets maximum impedance for Probe alarm IMPEDANCE RECOVERY TIME SECONDS 0 250 Sets maximum Probe recove...

Страница 16: ...amp is a sawtooth with ramp from offset to span and drop back to offset MV OFFSET Starting value on mV signal for ramp output 0 2000mV This is the minimum value of the ramp function Default for carbon...

Страница 17: ...simulates the signal from an in situ zirconia sensor The T C output simulates the integrated temperature T C in the oxygen sensor Tk Eo Tk Eo e CO e Carbon 043102 0 786 043102 0 786 20 5 4728 102 5 Wh...

Страница 18: ...he displayed dew point value is rounded up to XXX X This result in Fahrenheit is converted to Celsius if Celsius is selected as the temperature scale The displayed range of values is 99 9 F 73 3 C to...

Страница 19: ...n calculation range 0 1 PPM to 20 9 4 CALIBRATION There are two analog signal connections that function as inputs or outputs and a cold junction compensation sensor on the thermocouple connector The i...

Страница 20: ...ration Menu the operator has to answer questions depending on which I O functions have to be calibrated If the CAL INPUT prompt selection is YES then the parameters related to the thermocouple input a...

Страница 21: ...with a 0 1 mV resolution Calibrated TC millivolt source 10mV to 70mV with a 0 1 uV resolution Copper wire with banana plug to connect millivolt source mV input Copper wire with uncompensated mini ther...

Страница 22: ...cedure can be used for either output channel The difference is in the mV level 0 100mV for the TC output and 0 2000mV for the sensor millivolt output 1 At CAL OUTPUT change No to Yes 2 Press Enter to...

Страница 23: ...1100 F 600 C This value is set in the Setup menu PROBE MIN PROBE TEMP parameter This value can be modified or disabled if the temperature is not connected as an input assuming the sensor is operating...

Страница 24: ...e 0 C 0 48828 0 uV Type S 0 1760 C reference 0 C 0 18612 38 uV Type R 0 1760 C reference 0 C 0 21006 36 uV Type B 0 1820 C reference 0 C 0 13813 50 uV Range 0 100 mV Resolution 20 bit Accuracy 0 02 of...

Страница 25: ...ut battery Standards Conformity CE Marked EN 61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use EN 61000 6 2 2008 Electromagnetic compatibility EMC Pa...

Страница 26: ...UPC_MAN013_R7 Copyright United Process Controls All rights to copy reproduce and transmit are reserved Sensor Cables Oxyfire OX NitroCarb CS87 NC NC T C Type No TC XX B BB R S RS K KK Adapter for con...

Страница 27: ...376 Beijing 86 10 8217 6427 support eu group upc com France 33 3 81 48 37 37 Germany 49 7161 94888 0 Poland 48 32 296 66 00 Reach us at www group upc com United Process Controls brings together leadin...

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