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PROBE BUDDY – USER MANUAL 

Page 11 of 27 

UPC_MAN013_R7 

Copyright © United Process Controls. 

All rights to copy, reproduce and transmit are reserved. 

  Probe Test Mode 

 

The probe impedance test is performed by measuring the voltage of the probe, applying a 

known shunt resistor across it, and then measuring the shunted voltage output. The value of 

the shunt resistor is 10kohm for oxygen sensors. 

  

To run a probe impedance test it is necessary to setup the probe testing parameter in the 

SETUP Probe Menu, and the PROBE BUDDY is configured for signal inputs. Please refer to 

Probe parameters table for an explanation of these setup parameters. You may choose to 

accept the defaults for the other parameters in this menu or change them to suit your 

applications. It is necessary that the sensor be above the MIN PROBE TEMP parameter 

setting for this test to run. It is also necessary for the probe to measure a stable process gas 

during this test. To start the test, 

press the ENTER and ► keys at the same time.

 The test can 

be stopped by pressing the ENTER and ► keys again.

  

 

The following table explains the operations of the impedance test. The PROBE BUDDY will 

display the averaging time countdown and the results. 

 

Sequence # 

Description 

Inhibit process variable calculations 

Freeze alarms at last state except 

clear any previous probe test failure 

alarm 

Store present probe millivolt reading 

Apply shunt resistor across probe 

Wait for impedance test timer, fixed 

time of 30 seconds 

Compute impedance of probe and 

remove shunt resistor. Save measured 

impedance as PROBE IMPEDANCE in 

INFO menu. 

If impedance is greater than PROBE 

IMP LIMIT, then set probe test failure 

alarm. 

Wait for probe to recover to >=99% of 

original millivolts 

Evaluate actual recovery time to IMP 

RECVRY TIME 

If recovery time is greater than IMP 

RECVRY TIME, then set probe test 

failure alarm. 

Store recovery time (or max value) as 

IMP RECVRY TIME in INFO menu 

 

1.8.1  Why Measure Sensor Impedance? 

 

Содержание Probe Buddy

Страница 1: ...CONNECT WITH US USER MANUAL Probe Buddy Smart O2 Probe Simulator Tester...

Страница 2: ...ted into any language or computer language in any form or by any means electronic mechanical magnetic optical chemical manual or otherwise without prior written permission of United Process Controls I...

Страница 3: ...Mode 9 1 7 1 Using Output Mode 10 Probe Test Mode 11 1 8 1 Why Measure Sensor Impedance 11 Alarm Display 12 2 SETUP MENU 13 3 PROCESS FORMULAS 17 Carbon Formula 17 Dew Point Formula 17 Oxygen Formula...

Страница 4: ...PROBE BUDDY USER MANUAL Page 4 of 27 UPC_MAN013_R7 Copyright United Process Controls All rights to copy reproduce and transmit are reserved Standards Conformity 25 8 REFERENCES 25 Available Cables 25...

Страница 5: ...r Performs a sensor impedance test when connected to the sensor Computes carbon dewpoint or oxygen in input or output mode Low power LCD display for HMI Small hand held package Easy access connections...

Страница 6: ...e used for additional operations 1 3 1 Single Key Functions TC mV toggles between the TC and mV selection when configured for output mode It also serves to move the cursor from the TC to the mV values...

Страница 7: ...in output mode or moves left through the main menu selection in setup mode Down Arrow deceases the selected digit value in output mode or moves down the selected setup menu Up Arrow increases the sele...

Страница 8: ...om a selected start and stop range The ramp function is enabled in the SETUP OUTPUTS menu One or both outputs will ramp if enabled Changing values are displayed 6 PROCESS Indicates the selected proces...

Страница 9: ...he sensor should be at or above its minimum temperature range 1100 F 600 C Disconnect the sensor from the monitoring or control system and connect the PROBE BUDDY to the TC and mV signal connections f...

Страница 10: ...ase The output signal changes and settles to the selected value as soon as the Enter key is pressed The displayed process value is recalculated with the new output values and displayed 1 7 1 Using Out...

Страница 11: ...the probe to measure a stable process gas during this test To start the test press the ENTER and keys at the same time The test can be stopped by pressing the ENTER and keys again The following table...

Страница 12: ...essary to replace the sensor remove it carefully following the instructions supplied with the sensor Do not discard a sensor with a high impedance It may be possible to rebuild the sensor if the ceram...

Страница 13: ...United Process Controls All rights to copy reproduce and transmit are reserved Low value displays when the signal exceeds the display or lower limit of the signal input 2 SETUP MENU Holding the Setup...

Страница 14: ...emperature display and dewpt calculation SLEEP MODE 1 5 10 30 ALWAYS ON Select number values mins or ALWAYS ON to disable the sleep mode Sets the time the PROBE BUDDY will stay on after the last key p...

Страница 15: ...V mode Probe Setup Parameter Name Units or Options Range Description PROBE IMP LIMIT KOHMS 10 100 Sets maximum impedance for Probe alarm IMPEDANCE RECOVERY TIME SECONDS 0 250 Sets maximum Probe recove...

Страница 16: ...amp is a sawtooth with ramp from offset to span and drop back to offset MV OFFSET Starting value on mV signal for ramp output 0 2000mV This is the minimum value of the ramp function Default for carbon...

Страница 17: ...simulates the signal from an in situ zirconia sensor The T C output simulates the integrated temperature T C in the oxygen sensor Tk Eo Tk Eo e CO e Carbon 043102 0 786 043102 0 786 20 5 4728 102 5 Wh...

Страница 18: ...he displayed dew point value is rounded up to XXX X This result in Fahrenheit is converted to Celsius if Celsius is selected as the temperature scale The displayed range of values is 99 9 F 73 3 C to...

Страница 19: ...n calculation range 0 1 PPM to 20 9 4 CALIBRATION There are two analog signal connections that function as inputs or outputs and a cold junction compensation sensor on the thermocouple connector The i...

Страница 20: ...ration Menu the operator has to answer questions depending on which I O functions have to be calibrated If the CAL INPUT prompt selection is YES then the parameters related to the thermocouple input a...

Страница 21: ...with a 0 1 mV resolution Calibrated TC millivolt source 10mV to 70mV with a 0 1 uV resolution Copper wire with banana plug to connect millivolt source mV input Copper wire with uncompensated mini ther...

Страница 22: ...cedure can be used for either output channel The difference is in the mV level 0 100mV for the TC output and 0 2000mV for the sensor millivolt output 1 At CAL OUTPUT change No to Yes 2 Press Enter to...

Страница 23: ...1100 F 600 C This value is set in the Setup menu PROBE MIN PROBE TEMP parameter This value can be modified or disabled if the temperature is not connected as an input assuming the sensor is operating...

Страница 24: ...e 0 C 0 48828 0 uV Type S 0 1760 C reference 0 C 0 18612 38 uV Type R 0 1760 C reference 0 C 0 21006 36 uV Type B 0 1820 C reference 0 C 0 13813 50 uV Range 0 100 mV Resolution 20 bit Accuracy 0 02 of...

Страница 25: ...ut battery Standards Conformity CE Marked EN 61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use EN 61000 6 2 2008 Electromagnetic compatibility EMC Pa...

Страница 26: ...UPC_MAN013_R7 Copyright United Process Controls All rights to copy reproduce and transmit are reserved Sensor Cables Oxyfire OX NitroCarb CS87 NC NC T C Type No TC XX B BB R S RS K KK Adapter for con...

Страница 27: ...376 Beijing 86 10 8217 6427 support eu group upc com France 33 3 81 48 37 37 Germany 49 7161 94888 0 Poland 48 32 296 66 00 Reach us at www group upc com United Process Controls brings together leadin...

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