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Product Manual – Airless Spray Painter

 

150914120800

 

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UNIMAC Airless Paint Sprayer

 

 

 

3

 

 

 

Electrical Safety

 

When  using mains-powered  tools,  basic 
safety  precautions,  including  the  following, 
should always  be followed  to reduce risk  of 
fire,  electric  shock,  personal  injury  and 
material  damage.  The  electric motor  has 
been  designed  for  230V  and  240V  only.  If 
the  supply  cord  is  damaged,  it  must  be 
replaced  by  an  electrician  or  a  power  tool 
repairer in order to avoid a hazard.  If  using 
an  Extension  Lead  Always  use  an 
approved  extension lead  suitable  for  the 
power input of this tool. Before use, inspect 
the  extension  lead  for  signs  of  damage, 
wear  and  ageing.  Replace  the  extension 
lead if damaged or defective. When using an 
extension lead on a reel, always unwind the 
lead  completely.  Use  of  an extension lead 
not suitable for the power input of the tool or 
which is damaged or defective may result in 
a risk of fire and electric  shock. Power  tool  
plugs  must  match  the  outlet. Never modify 
the  plug  in  any  way.    Do  not  use  any 
international / converter / adapter plugs with 
earthed (grounded) power tools. Unmodified 
plugs  and matching  outlets  will reduce  risk 
of  electric  shock.   Avoid  body contact with 
earthed  or  grounded  surfaces,  such  as 
pipes,  radiators,  ranges  and  refrigerators. 
There is an increased risk of electric shock if 
your body is  earthed or grounded.   Do  not 
expose  power  tools  to  rain    or    wet  
conditions.  Water  entering  a power tool will 
increase  the  risk  of  electric  shock.  Do  not 
abuse  the  cord.  Never  use  the  cord  for 
carrying,  pulling  or  unplugging  the  power 
tool.   Keep  cord  away  from  heat, oil,  sharp 
edges  or  moving  parts.  Damaged  or 
entangled cords increase the risk of electric  
shock.    When    operating  a   power  tool 
outdoors, use an extension cord suitable for 
outdoor  use.  Use  of  a  cord  suitable  for 
outdoor  use  reduces  the  risk  of  electric   
shock.    Use   a    residual   current device 
(RCD)  protected  supply.  Use  of  an  RCD 
reduces the risk of electric shock. 

Airless spray gun safety warnings

 

This  appliance  is  not intended  for  use  by 
persons  (including  children)  with  reduced 
physical,  sensory  or  mental  capabilities,  or 
lack  of  experience  and  knowledge,  unless 
they  have  been  given  supervision  or 
instruction concerning  use of  the appliance 
by  a  person  responsible  for  their  safety. 
NEVER  under  any  circumstances  aim  the 
nozzle  at  another  person  or  animal.  In  the 
event  of  an  injury  occurring,  seek  medical 
advice  immediately.  The  spray  gun  must 
not  be  used  for  spraying  flammable paints 
and  solvents.  Always  ensure  there  is 
adequate  ventilation  when  spraying.  The 
use of ear protection is  recommended. Eye 
protection 

is 

recommended 

to 

keep 

hazardous  vapours  and liquids out of eyes. 
Always  wear  a  face  mask  when  spraying. 

Always  read  the  paint  manufacturers 
thinning instructions  before  using.  Always 
keep  the  spray  basket    nozzle   in  place 
during use. Never allow the spray to come in 
direct  contact  with  the  skin.  NEVER 
immerse the spray  gun  in  liquid.  This  could 
lead  to  electric  shock,  personal  injury  and 
material damage. The spray gun must not be 
cleaned by using flammable liquids. NEVER   
spray   near   a   naked   flame, including an 
appliance pilot  light.    NEVER smoke  whilst 
spraying.  NEVER  allow  children  to  operate 
or play with the spray gun.  Before  cleaning,  
always  disconnect the   appliance   from   the   
mains    supply.  Always   disconnect   from   
mains   supply when  refilling  the  paint  pot. 
After  every  use  ensure  you  clean  your  
spray  gun thoroughly. NEVER use the spray 
gun  outside  when  it  is  raining.  Keep 
electrical equipment at a safe distance from 
spray painting zones. Avoid old footwear or 
footwear   with   paint,    oil   or   wax  stained 
soles. When cleaning the  spray gun,  check 
that  the high voltage supply is switched off. 
Care  should  be  taken  to  prevent  static 
discharge    during    spray  painting. 
Information  on  controlling  static  electricity 
can be found  in AS/NZS  1020:  The control 
of  undesirable  static  electricity.  The  Airless 
Spray   Gun   operates   at   a   very   high 
pressure.  For  safe  operation  the  following 
must be observed at all  times. Do  not point 
the  spray  gun  at  yourself  or  any  other 
person.  Injury  from  penetration  to  the  skin 
and  paint  solvents  being  injected into  the 
body  can  result.  Always  check  for  leaks 
and  correct  operation  before  use.  Never 
operate  the  spray  gun   if  there  are  any 
leaks  or  faults.  Faults  or leaks  can  cause 
injury.  Release  the  pressure  when  not  in 
use.  Pressure  can  remain  in  the  unit  and 
hose  when  switched  off.  Injury where  paint 
or  solvent  injection into the  skin  or  body 
occurs  can  be  very  serious.  Always  seek 
professional  medical  help  and  advise  the 
paints or solvents used. 

Fire and explosion hazard

 

Flammable fumes, such as solvent and paint 
fumes,  in  work  area  can  ignite  or  explode.  
To  help  prevent  fire  and explosion:    Use 
equipment  only in  well-  ventilated  area. 
Eliminate all  ignition  sources;  such as  pilot 
lights,  cigarettes,  portable  electric  lamps, 
and plastic drop cloths (potential static arc).    
Sprayer 

generates 

sparks. 

When 

flammable  liquid is   used   in   or   near   the  
sprayer    or   for flushing  or  cleaning,  keep 
sprayer  at  least 
20 feet (6 m) away from explosive vapours. 
Keep  work  area  free  of  debris, including 
solvent,  rags  and  gasoline.  Do  not  plug or 
unplug  power  cords  or  turn  lights on  or  off 
when    flammable    fumes    are   present. 
Ground  equipment  and  conductive  objects 

in work area. If there is static sparking or you 
feel a shock, stop operation immediately.  Do 
not  use  equipment  until  you  identify  and 
correct  the  problem.  Keep a  working  fire  
extinguisher  in  the  work area. 

Skin injection hazard

 

High-pressure  fluid  from  gun,  hose  leaks, 
or ruptured components will pierce skin. This 
may  look  like just  a  cut,  but  it  is  a  serious 
injury  that  can  result  in  amputation. Get 
immediate  surgical  treatment.  Do  not  point 
gun at anyone or at any part of the body. Do 
not put your hand over the spray tip. Do not 
stop  or  deflect  leaks  with  your  hand,  body, 
glove, or rag. Engage trigger lock  when  not 
spraying.  Follow  Pressure Relief Procedure 
in this manual, when you stop  spraying and 
before  cleaning,  checking,  or  servicing 
equipment. 

Confined spaces

 

Spray  painters   sometimes  have  to  work 
fully  or  partly in  confined  spaces  with  poor 
ventilation   or   restricted   entry   and   exit 
points.  The main  hazards  presented by this 
type of work environment are lack of oxygen, 
toxic  or  flammable  and  explosive  vapours, 
engulfment  and mechanical  equipment. 
Associated  health  risks  include  burns, 
electrocution,  suffocation  and  asphyxiation,   
poisoning,    crush   injuries,  brain  damage 
and death.  If possible, remove the object to 
be  painted  from  the  confined  space.  Use 
mechanical  ventilation  systems  and  non-
sparking  tools  (if  there  is a    flammable   
atmosphere).    If   an    air-  supplied 
respiratory  device is  needed,  protect  the 
breathing line at all times. Allow only people 
wearing 

correct 

personal 

protective 

equipment (PPE) to enter the space.   More   
information    on   confined  spaces  can  be 
found in the  Confined  Spaces  Code  of 
Practice. 

 
 

Toxic fluid or fumes hazard

 

Toxic fluids or fumes can cause serious 
injury or death if splashed in the eyes or on 
skin, inhaled, or swallowed. Read MSDS’s 
to know the specific hazards of the fluids 
you are using. Store hazardous fluid in 
approved containers and dispose of it 
according to any applicable guidelines. 

NEVER 

use the following in your airless 

sprayer; 

Bleach, chlorine products or other 
corrosive chemicals. 

-       Tri-sodium phosphate products. 
-       Ammonia products. 
-       Acid-based products. 
These chemicals will harm the unit and will 
damage the surface being cleaned. Use of 
these items will void all warranty. Use a 
standard liquid car wash or similar 
detergent. 

Содержание UM-SP-35

Страница 1: ...It is recommended to print this page laminate it and attach it to the machine for easy reference ...

Страница 2: ... warnings and instructions may result in electric shock fire and or serious injury Save this manual for future reference ATTENTION Products covered by this manual will vary in appearance assembly inclusions description and packaging NOTE This manual covers multiple styles of product as well as options accessories that may not be suitable for the machine you have purchased ...

Страница 3: ...he spray gun 7 Before use 8 Using your Airless Paint Sprayer 8 Using the spray gun 9 Adjusting the pressure 10 Pressure Relief Procedure 10 Turning off the machine 10 Maintenance 11 Check and Replace the diaphragm 11 Checking the oil 11 Flushing out your Airless Sprayer 12 Troubleshooting 14 Specifications 15 ...

Страница 4: ...ided for the connection of dust and fume extraction and collection facilities ensure these are connected and properly used You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to Pr...

Страница 5: ...ply is switched off Care should be taken to prevent static discharge during spray painting Information on controlling static electricity can be found in AS NZS 1020 The control of undesirable static electricity The Airless Spray Gun operates at a very high pressure For safe operation the following must be observed at all times Do not point the spray gun at yourself or any other person Injury from ...

Страница 6: ...not use the appliance if important parts of the appliance are damaged e g safety devices high pressure hoses trigger gun DANGER Always wear approved safety glasses Wear protective clothing to protect against accidental spraying Ear muffs are needed in some areas where water jet or engine results in noise IMPORTANT If fluid leaks from a connector then optional Teflon plumbers tape should be used IM...

Страница 7: ...r with safe operation handling of this machine or are in any way unsure of any part of this products suitability or correct use for your application you should complete training conducted by a person or organisation qualified in safe use and training related to this product 150914120800 UNIMAC Airless Paint Sprayer 5 ...

Страница 8: ...n and packaging 1 Inlet filter 2 Inlet hose 3 Outlet hose 4 Manual Prime valve 5 Pressure gauge 6 Spray Gun 7 Spray Prime valve 8 Pressure valve 9 Spray tip 10 Power On Off switch 11 Manual Prime valve 12 Inlet hose 13 Inlet manifold 14 High pressure hose connection 15 Outlet Valve 16 High Pressure gauge 17 Spray Prime valve 18 Pressure valve 19 Outlet hose ...

Страница 9: ...l not to over tighten 4 Attach high pressure hose on to the outlet valve 5 Attach the pressure gauge a Using plumbers teflon tape run 2 3 layers clockwise around the thread of the pressure gauge b Screw the gauge into the top of the inlet manifold turning clockwise hand tight plus half a turn and in a position where the gauge can be comfortably read Spray Gun 1 Attach the spray gun 1 to the high p...

Страница 10: ...r hand in a rag in front of the spray tip when cleaning or checking for a cleared tip Always point the gun toward the ground or into a waste container when checking to see if the tip is cleared or when using a self cleaning tip WARNING Always follow the Pressure Relief Procedure in this manual WARNING When you spray into the paint bucket always use the lowest spray pressure If the container is met...

Страница 11: ...ulling the spray trigger and maintain gun movement during spraying At the end of the spray stroke release the trigger and stop movement Adjust the moving speed according to paint thickness spray pressure and the distance between spray gun and painting surface 3 In order to the best coverage and surface finish spray horizontally and vertically If secondary coats are required follow the directions p...

Страница 12: ...he unit off 3 Disengage the gun safety latch and trigger the gun to relieve residual fluid pressure 4 Place the Prime Pressure Relief Valve PR valve to the open priming position to relieve residual fluid pressure Note the valve handle can move both clockwise and counter clockwise and can face different directions 5 If the spray tip or hose is clogged follow step 1 through 4 above Expect some spray...

Страница 13: ...essure control knob to low 5 Open the primer valve to the open Priming Position This will allow an easy start 6 Turn the motor ON OFF switch to ON 7 Point the gun into the metal pail and hold a metal part of the gun firmly against the container 8 Squeeze the trigger At the same time slowly turn the pressure control knob clockwise just enough to move liquid at the lowest possible pressure 9 Allow t...

Страница 14: ...the manifold and set aside 3 Remove the diaphragm B by lifting an edge and working it out away from the housing 4 Insert the new diaphragm and repeat the above in reverse order Transporting Storage 1 Clean the machine and spray system 2 Switch the machine ON for a few seconds and press the spray gun trigger until any fluid remaining in the machine is ejected then switch OFF immediately 3 Disconnec...

Страница 15: ...cosity of material too high Thin the paint Material volume too large Decrease pressure control dial setting Nozzle clogged Clean the nozzle Air filter clogged Clean or replace Pattern runs or sags Applying too much material Adjust pressure control dial or increase movement of spray gun Too much overspray Gun too far from spray object Reduce distance Too much material applied Decrease pressure cont...

Страница 16: ...ss Paint Sprayer 15 Specifications Input Voltage 220 240V 50Hz Maximum Pressure 275 Bar 4000PSI Motor 3 5HP 2600W Delivery 2 1 to 3 8 l minute dependent on paint viscosity Coverage Approximately 7 to 8m2 per litre Hose Length 25M ...

Страница 17: ... has been purchased in error when considering the information presented here contact the retailer directly for details of their returns policy if required The product has been supplied by a general merchandise retailer that may not be familiar with your specific application or description of application Be sure to attain third party approval from a qualified specialist for your application before ...

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