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4590010 03/06

EQUIPMENT USE AND SAFETY

Safe Setup And Use Of The 542KB UniLift

Please review the following setup and use instructions before operating the 542KB UniLift.

1.

Make sure the 542KB UniLift has been safely set up away from power lines 

(maintain at least 10 feet

of clearance)

.

2.

Disconnect the 542KB UniLift from the transporting vehicle before setup.  If the unit is parked on a
slope, chock the wheels or set the outriggers first, to prevent rolling.

3.

Extend and set up the outriggers (setup instructions are located at each outrigger).  Make sure the
outriggers  are  set  on  solid  footing.    The  green  light  on  the  lower  control  panel  indicates  that  the
outriggers are properly set.  

NOTE: If the green indicator light is lit before all four outriggers are set,

the unit is not safe to operate.

4.

If the 542KB UniLift is set on a slope (5° maximum), the outriggers 

MUST

 be used for leveling.

5.

Make sure all electrical power cords are safely stored to prevent tangling or crushing.

6.

Always wear the proper body harness, and  keep the harness secured to  the lanyard ring whenever
operating the 542KB UniLift from the bucket.

7.

DO NOT

 exceed the manufacturer's rated lifting capacities.

8.

The lower controls are for 

emergency use only

, when a worker is present in the bucket.

9.

It is 

PROHIBITED

 and 

DANGEROUS

 to use railings, planks, ladders, or other devices in the bucket

to achieve additional working height or reach.

10. Watch for overhead obstructions when booming up.

11. Keep observers and other workers out of the work area.

12.

DO NOT

 lift materials with the lanyard ring while operating the 542KB UniLift from the bucket.

13. When using the 542KB UniLift as a crane, 

DO NOT

 stand under the load.

14. Make sure the boom and outriggers are properly stowed, and the bucket is securely locked in place

before transporting the 542KB UniLift.

15.

DO NOT

 operate the 542KB UniLift if it is in need of repairs.

16. Be sure to read and thoroughly understand the 

Operation Section

 in the 

Operators Manual

.

Courtesy of Crane.Market 

Содержание 542KB

Страница 1: ...Universal Crane and Personnel Lif t OPERATOR S MANUAL A PRODUCT OF UniLift 850 State Hwy 55 Brooten MN 56316 www ChampUniLift com Publication No 4520362 1 0606 Courtesy of Crane Market...

Страница 2: ...Courtesy of Crane Market...

Страница 3: ...electrical power cords are safely stored to prevent tangling or crushing 6 Always wear the proper body harness and keep the harness secured to the lanyard ring whenever operating the 542KB UniLift fro...

Страница 4: ...erstand the use of the Emergency Manual Lowering Valve and other emergency procedures I will not attempt to alter or disable any safety devices guards or interlocks I have been shown the location of t...

Страница 5: ...rt Inspection 1 6 Bucket Lock 1 6 Bucket Operation 1 6 Crane Operation 1 7 Shutdown 1 7 System Recharging 1 8 Emergency Controls 1 8 EMERGENCY PROCEDURES 2 1 Platform Control Station Switch Failure 2...

Страница 6: ...This page left intentionally blank Courtesy of Crane Market...

Страница 7: ...ing basic components Figure i 1 Self Leveling UniLift With Personnel Bucket Attached ADJUSTABLE OUTRIGGERS Outriggers are used for absorption of tipping load during use and are manually set Adjustable...

Страница 8: ...ction and Maintenance for more details on battery system HYDRAULIC LIFT CYLINDERS Aerial lift is provided by two 3 1 2 inch 88 9 mm double acting cylinders the lower lift cylinder is attached to the l...

Страница 9: ...S THIS UNIT IS NOT INSULATED FROM ELECTRIC SHOCK DEATH OR SERIOUS INJURY TO OPERATORS AND OR BYSTANDERS CAN RESULT FROM CONTACT WITH ELECTRICAL WIRES Description Page i 3 UNIVERSAL CRANE An anchor poi...

Страница 10: ...m Operating Pressure 1450 PSI 10 0 MPa At point where boom hook is 8 feet from center of rotation Unit with Jack Type outriggers MINIMUM VEHICLE TIPPING LOAD HORIZONTALLY EXTENDED On level ground 1 1...

Страница 11: ...lbs Always connect the lights and safety chains and use safe towing practices For maximum safety limit the towing speed to 45 mph 72 km h or less The booms must be stored in the boom cradles when the...

Страница 12: ...s on one outrigger then proceed to the next outrigger DO NOT OVER EXTEND ANY ONE OUTRIGGER OUTRIGGERS MUST BE LOWERED EVENLY AND IN SEQUENCE The unit must be level with the weight of the unit supporte...

Страница 13: ...are fully re engaged 4 Press the power jack switch UP until the front of the UniLift is above level This can be determined by watching the position of the tongue On the front outriggers disengage pin...

Страница 14: ...4520362 1 1106 Page 1 2B Operation Power jack instructions Courtesy of Crane Market...

Страница 15: ...outrigger foot Crank all 4 outriggers evenly Raise the unit 2 3 holes on one outrigger then proceed to the next outrigger DO NOT OVER EXTEND ANY ONE OUTRIGGER OUTRIGGERS MUST BE LOWERED EVENLY AND IN...

Страница 16: ...he ON position Activate a control switch in the direction of an arrow to move the platform in the corresponding direction When the control switch is released it springs back to the neutral position an...

Страница 17: ...ply reverse the control and rotate in the opposite direction to reposition the bucket Both upper and lower booms have interlocks that limit travel When a stop is reached release the control switch to...

Страница 18: ...osition M Activate a control switch in the chosen direction to move the bucket boom in the corresponding direction M When the control switch is released the actuator returns to the neutral position an...

Страница 19: ...e motor runs only when required conserving battery life Generally only one pump function should be operated at a time Rotation which is a DC motor function may be operated in conjunction with any boom...

Страница 20: ...rly extended and set disconnect the boom tie down strap and turn the key switch to ENABLE remember the 5 second timeout on startup The green light on the Lower Control Station will be lit Using the Lo...

Страница 21: ...from the holes Gravity leveled bucket yoke collar will slide from the boom Self leveled bucket yoke arm plates can be lifted from the pivot box Remove the bucket from the boom and move it clear of th...

Страница 22: ...s two 2 positions PLATFORM CONTROL and LOWER CONTROL For normal operation of the lift from either control station the switch is spring loaded to the PLATFORM CONTROL position In the event a bucket ope...

Страница 23: ...ded to be used as an emergency down in the event of power failure or down solenoid valve failure The emergency down switch lowers the upper boom by activating an electrical solenoid valve The emergenc...

Страница 24: ...switch in the Enable position The Lower Control Station has a red Emergency Stop pushbutton located below the main control switches To shut off power depress the red pushbutton To resume operation tw...

Страница 25: ...en the fitting only slightly to begin a slow controlled rate of descent Tightening the fitting will stop the movement of the boom NOTE Make certain vehicles do not touch Figure 2 1 Booster Cable Instr...

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