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4520362-1/0302

Figure 1-4

Platform Control Station

Page 1 - 4 - Operation

CONTROLS  (THRU S/N: 42059)

Movement of the lift may be controlled from the Platform Control Station (bucket) or the Lower Control Station (base).

Platform Control Station

The Platform Control Station is attached to the bucket and has four
control toggle switches (see Figure 1-4).  The Platform Control Station
is used to control movement of the machine from the bucket.

IMPORTANT: The 542 KB is equipped with a control system timer. 
Anytime the key switch is activated to  the “ON” position, the unit
will require a 5-second time-out before the controls are operable.

 

There are four control toggle switches on the Platform Control Station:
a  DOWN  OVERRIDE-OFF-ON  switch,    and  three  directional
switches. The DOWN OVERRIDE-OFF-ON switch applies or removes
power to the directional switches.  The three directional switches are
oriented  so  that  a  movement  of  a  switch  results  in  a  corresponding
movement  of  the  bucket.    They  are  spring  loaded  to  the  neutral
position.

To operate the machine from the Platform Control Station:

!

  Hold  the  DOWN  OVERRIDE-OFF-ON  switch  to  the  “ON”
position.

!

 Activate a control switch in the direction of an arrow to move the
platform in the corresponding direction.

!

 When the control switch is released, it springs back to the neutral
position, and  movement stops.

!

 Movement will also stop when the DOWN
 OVERRIDE-OFF-ON switch is released.

The DOWN OVERRIDE position serves as a means of lowering the booms
in an emergency situation due to an electrical system malfunction or interlock
concern.  Activating the switch to the DOWN OVERRIDE position allows operation of the DOWN functions only.

Lower Control Station

The lift may also be operated from the base (see Figure 1-5).  The Lower Control Station contains four control switches and a key
switch.

IMPORTANT: The 542 KB is equipped with a control system timer.  Anytime the key switch is activated to  the “ON” position,
the unit will require a 5-second time-out before the controls are operable.

 

The UPPER CONTROL-LOWER CONTROL switch must be held in the LOWER CONTROL position before the directional
control switches at the base will operate.  This prevents accidental activation of the Lower Control Station.

IMPORTANT: The Lower Control Station is intended for crane operation and stowing of the booms.  When a worker is
present in the bucket, the lower controls may be used for an emergency only!

Courtesy of Crane.Market 

Содержание 542KB

Страница 1: ...Universal Crane and Personnel Lif t OPERATOR S MANUAL A PRODUCT OF UniLift 850 State Hwy 55 Brooten MN 56316 www ChampUniLift com Publication No 4520362 1 0606 Courtesy of Crane Market...

Страница 2: ...Courtesy of Crane Market...

Страница 3: ...electrical power cords are safely stored to prevent tangling or crushing 6 Always wear the proper body harness and keep the harness secured to the lanyard ring whenever operating the 542KB UniLift fro...

Страница 4: ...erstand the use of the Emergency Manual Lowering Valve and other emergency procedures I will not attempt to alter or disable any safety devices guards or interlocks I have been shown the location of t...

Страница 5: ...rt Inspection 1 6 Bucket Lock 1 6 Bucket Operation 1 6 Crane Operation 1 7 Shutdown 1 7 System Recharging 1 8 Emergency Controls 1 8 EMERGENCY PROCEDURES 2 1 Platform Control Station Switch Failure 2...

Страница 6: ...This page left intentionally blank Courtesy of Crane Market...

Страница 7: ...ing basic components Figure i 1 Self Leveling UniLift With Personnel Bucket Attached ADJUSTABLE OUTRIGGERS Outriggers are used for absorption of tipping load during use and are manually set Adjustable...

Страница 8: ...ction and Maintenance for more details on battery system HYDRAULIC LIFT CYLINDERS Aerial lift is provided by two 3 1 2 inch 88 9 mm double acting cylinders the lower lift cylinder is attached to the l...

Страница 9: ...S THIS UNIT IS NOT INSULATED FROM ELECTRIC SHOCK DEATH OR SERIOUS INJURY TO OPERATORS AND OR BYSTANDERS CAN RESULT FROM CONTACT WITH ELECTRICAL WIRES Description Page i 3 UNIVERSAL CRANE An anchor poi...

Страница 10: ...m Operating Pressure 1450 PSI 10 0 MPa At point where boom hook is 8 feet from center of rotation Unit with Jack Type outriggers MINIMUM VEHICLE TIPPING LOAD HORIZONTALLY EXTENDED On level ground 1 1...

Страница 11: ...lbs Always connect the lights and safety chains and use safe towing practices For maximum safety limit the towing speed to 45 mph 72 km h or less The booms must be stored in the boom cradles when the...

Страница 12: ...s on one outrigger then proceed to the next outrigger DO NOT OVER EXTEND ANY ONE OUTRIGGER OUTRIGGERS MUST BE LOWERED EVENLY AND IN SEQUENCE The unit must be level with the weight of the unit supporte...

Страница 13: ...are fully re engaged 4 Press the power jack switch UP until the front of the UniLift is above level This can be determined by watching the position of the tongue On the front outriggers disengage pin...

Страница 14: ...4520362 1 1106 Page 1 2B Operation Power jack instructions Courtesy of Crane Market...

Страница 15: ...outrigger foot Crank all 4 outriggers evenly Raise the unit 2 3 holes on one outrigger then proceed to the next outrigger DO NOT OVER EXTEND ANY ONE OUTRIGGER OUTRIGGERS MUST BE LOWERED EVENLY AND IN...

Страница 16: ...he ON position Activate a control switch in the direction of an arrow to move the platform in the corresponding direction When the control switch is released it springs back to the neutral position an...

Страница 17: ...ply reverse the control and rotate in the opposite direction to reposition the bucket Both upper and lower booms have interlocks that limit travel When a stop is reached release the control switch to...

Страница 18: ...osition M Activate a control switch in the chosen direction to move the bucket boom in the corresponding direction M When the control switch is released the actuator returns to the neutral position an...

Страница 19: ...e motor runs only when required conserving battery life Generally only one pump function should be operated at a time Rotation which is a DC motor function may be operated in conjunction with any boom...

Страница 20: ...rly extended and set disconnect the boom tie down strap and turn the key switch to ENABLE remember the 5 second timeout on startup The green light on the Lower Control Station will be lit Using the Lo...

Страница 21: ...from the holes Gravity leveled bucket yoke collar will slide from the boom Self leveled bucket yoke arm plates can be lifted from the pivot box Remove the bucket from the boom and move it clear of th...

Страница 22: ...s two 2 positions PLATFORM CONTROL and LOWER CONTROL For normal operation of the lift from either control station the switch is spring loaded to the PLATFORM CONTROL position In the event a bucket ope...

Страница 23: ...ded to be used as an emergency down in the event of power failure or down solenoid valve failure The emergency down switch lowers the upper boom by activating an electrical solenoid valve The emergenc...

Страница 24: ...switch in the Enable position The Lower Control Station has a red Emergency Stop pushbutton located below the main control switches To shut off power depress the red pushbutton To resume operation tw...

Страница 25: ...en the fitting only slightly to begin a slow controlled rate of descent Tightening the fitting will stop the movement of the boom NOTE Make certain vehicles do not touch Figure 2 1 Booster Cable Instr...

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