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4520362-1/0606

Page i - 2 - Description

SINGLE AXLE TRAILER FRAME WITH 2" (50.8 mm) BALL COUPLER WITH SURGE BRAKES, AND
THIRD WHEEL

A torsion bar type of axle, rated at 3500 pounds (1589 kg), is used for road stability while towing.  The 2" (50.8 mm) diameter
ball coupler with surge brakes, and third wheel assembly are provided as standard equipment, allowing the unit to be transported
to a job site and unhitched.  

WARNING: DO NOT ATTEMPT TO TOW THIS LIFT WITH A MULTI-PIECE HITCH

BALL OR A HITCH BALL OTHER THAN 2" (50.8 mm).

 Safety chains are also provided and shall always be attached when

the unit is to be transported.  Tire size is P205/75R14 with a max load rating of 1532 Lbs. (696 kg) at 35 psi (241 kPa).

PLATFORM AND LOWER CONTROLS

Full  controls are provided at both the bucket and the base.  The DOWN OVERRIDE-OFF-ENABLE switch (Platform Control
Station), and the PLATFORM CONTROL/LOWER CONTROL switch (Lower Control Station) are used to enable each station. 
A key switch is provided at the Lower Control Station for security.  Emergency lowering controls are also provided at the end of
the upper boom, and inside the base assembly.

POWER REQUIREMENTS AND CHARGING CAPABILITIES

The unit is powered by two, 6-VDC deep-cycle batteries connected in series, yielding 12 VDC for approximately eight hours of
operation under typical use.  A built-in 12-VDC, 30-amp battery charger is provided to restore charge to the batteries, and is
equipped with automatic cutoff when full charge is reached.  The battery cutout relay also permits operation while the unit is
plugged in and the batteries are recharging. (See the section on Inspection and Maintenance for more details on battery system.)

HYDRAULIC LIFT CYLINDERS

Aerial lift is provided by two 3-1/2 inch (88.9 mm), double-acting cylinders:  the lower lift cylinder is attached to the lower and
middle booms.  The upper lift cylinder is attached to the upper and middle booms.   Hydraulic power is provided by a 12-VDC
hydraulic system, connected to the lower lift cylinder.

SURGE BRAKES

Hydraulic brakes are standard equipment.  They are surge activated and use a standard 2-inch (50.8 mm) diameter ball coupler. 
Breakaway chains are provided for emergency stopping.

OVER-CENTER SAFETY SWITCH

An over-center safety switch is mounted to the upper boom.  This switch continuously monitors the angle of the upper boom, and
prevents it from going into an over-center position.

PERSONNEL BUCKET

The fiberglass personnel bucket is self-leveled by the linkage which is connected to the boom structure.  Older models were gravity
leveled and hydraulically dampened with a positive work-position locking handle.  The bucket is made removable for crane
operation if required.  Travel limits prevent continuous rotation of the booms and bucket.  A body harness is provided with each
unit and shall be worn at all times when operating unit from the bucket.

LEVELING SAFETY SWITCH (OPTION)

The leveling safety switch continuously monitors the trailer for an unsafe tilt condition (exceeding 5°)  during set-up and operation. 
The green Trailer Level Indicator Light is lit when the trailer tilt is within the 5° range.  If the tilt exceeds the limit during set-up,
the controls will not operate.  If an unsafe condition occurs during operation, only the boom DOWN functions will work.

110-VAC ACCESSORY POWER OUTLET (OPTION)

A 110-VAC outlet, 15 amps maximum capacity,  is available at the bucket to power accessory tools.

Courtesy of Crane.Market 

Содержание 542KB

Страница 1: ...Universal Crane and Personnel Lif t OPERATOR S MANUAL A PRODUCT OF UniLift 850 State Hwy 55 Brooten MN 56316 www ChampUniLift com Publication No 4520362 1 0606 Courtesy of Crane Market...

Страница 2: ...Courtesy of Crane Market...

Страница 3: ...electrical power cords are safely stored to prevent tangling or crushing 6 Always wear the proper body harness and keep the harness secured to the lanyard ring whenever operating the 542KB UniLift fro...

Страница 4: ...erstand the use of the Emergency Manual Lowering Valve and other emergency procedures I will not attempt to alter or disable any safety devices guards or interlocks I have been shown the location of t...

Страница 5: ...rt Inspection 1 6 Bucket Lock 1 6 Bucket Operation 1 6 Crane Operation 1 7 Shutdown 1 7 System Recharging 1 8 Emergency Controls 1 8 EMERGENCY PROCEDURES 2 1 Platform Control Station Switch Failure 2...

Страница 6: ...This page left intentionally blank Courtesy of Crane Market...

Страница 7: ...ing basic components Figure i 1 Self Leveling UniLift With Personnel Bucket Attached ADJUSTABLE OUTRIGGERS Outriggers are used for absorption of tipping load during use and are manually set Adjustable...

Страница 8: ...ction and Maintenance for more details on battery system HYDRAULIC LIFT CYLINDERS Aerial lift is provided by two 3 1 2 inch 88 9 mm double acting cylinders the lower lift cylinder is attached to the l...

Страница 9: ...S THIS UNIT IS NOT INSULATED FROM ELECTRIC SHOCK DEATH OR SERIOUS INJURY TO OPERATORS AND OR BYSTANDERS CAN RESULT FROM CONTACT WITH ELECTRICAL WIRES Description Page i 3 UNIVERSAL CRANE An anchor poi...

Страница 10: ...m Operating Pressure 1450 PSI 10 0 MPa At point where boom hook is 8 feet from center of rotation Unit with Jack Type outriggers MINIMUM VEHICLE TIPPING LOAD HORIZONTALLY EXTENDED On level ground 1 1...

Страница 11: ...lbs Always connect the lights and safety chains and use safe towing practices For maximum safety limit the towing speed to 45 mph 72 km h or less The booms must be stored in the boom cradles when the...

Страница 12: ...s on one outrigger then proceed to the next outrigger DO NOT OVER EXTEND ANY ONE OUTRIGGER OUTRIGGERS MUST BE LOWERED EVENLY AND IN SEQUENCE The unit must be level with the weight of the unit supporte...

Страница 13: ...are fully re engaged 4 Press the power jack switch UP until the front of the UniLift is above level This can be determined by watching the position of the tongue On the front outriggers disengage pin...

Страница 14: ...4520362 1 1106 Page 1 2B Operation Power jack instructions Courtesy of Crane Market...

Страница 15: ...outrigger foot Crank all 4 outriggers evenly Raise the unit 2 3 holes on one outrigger then proceed to the next outrigger DO NOT OVER EXTEND ANY ONE OUTRIGGER OUTRIGGERS MUST BE LOWERED EVENLY AND IN...

Страница 16: ...he ON position Activate a control switch in the direction of an arrow to move the platform in the corresponding direction When the control switch is released it springs back to the neutral position an...

Страница 17: ...ply reverse the control and rotate in the opposite direction to reposition the bucket Both upper and lower booms have interlocks that limit travel When a stop is reached release the control switch to...

Страница 18: ...osition M Activate a control switch in the chosen direction to move the bucket boom in the corresponding direction M When the control switch is released the actuator returns to the neutral position an...

Страница 19: ...e motor runs only when required conserving battery life Generally only one pump function should be operated at a time Rotation which is a DC motor function may be operated in conjunction with any boom...

Страница 20: ...rly extended and set disconnect the boom tie down strap and turn the key switch to ENABLE remember the 5 second timeout on startup The green light on the Lower Control Station will be lit Using the Lo...

Страница 21: ...from the holes Gravity leveled bucket yoke collar will slide from the boom Self leveled bucket yoke arm plates can be lifted from the pivot box Remove the bucket from the boom and move it clear of th...

Страница 22: ...s two 2 positions PLATFORM CONTROL and LOWER CONTROL For normal operation of the lift from either control station the switch is spring loaded to the PLATFORM CONTROL position In the event a bucket ope...

Страница 23: ...ded to be used as an emergency down in the event of power failure or down solenoid valve failure The emergency down switch lowers the upper boom by activating an electrical solenoid valve The emergenc...

Страница 24: ...switch in the Enable position The Lower Control Station has a red Emergency Stop pushbutton located below the main control switches To shut off power depress the red pushbutton To resume operation tw...

Страница 25: ...en the fitting only slightly to begin a slow controlled rate of descent Tightening the fitting will stop the movement of the boom NOTE Make certain vehicles do not touch Figure 2 1 Booster Cable Instr...

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