PART II: INSTALLATION
14
Refractory Tile
It is necessary that the tile be installed properly. There must be adequate room for expansion and the tile must not bear the weight of
the boiler front wall refractory. It is also important that the tile not extend into the furnace area past the inner face of the boiler front
refractory over 50 mm. Installation drawing below provides instructions for installing the tile segments. Important points to be conside-
red during installation are:
it is advisable to purchase the tile retainer ring with the burner tile. This ring should be continuously welded into place on the out-
side of the tile ring. The ring must be properly centered before welding.
before the tile is installed, it is necessary to be sure no boiler frontwall refractory weight will be supported by the tile. It is advisable
to install a refractory arch of either arch or circle brick or plastic refractory to an inside finished diameter noted on the installation
drawing as “Furnace opening I.D. This provides a good solid background for the tile and removes the boiler frontwall refractory
weight from the tile.
the space between the burner tile and the refractory throat should be filled with a plastic refractory or castable on the bottom half of
the throat to pick up the weight of the tile and should be filled with high temperature insulation on the top half to allow for tile and
frontwall refractory expansion. A good bonding mortar of high temperature and low shrink should be used to bond the tile together.
Fig. 4
Rough dimensions of burner tile in mm
Tile size
URB5 URB10 URB15 URB20 URB25 URB30 URB32 URB35 URB40 URB45 URB50 URB60 URB70
A
305
356
406
457
508
559
610
660
711
762
813
864
914
B
660
711
762
813
864
914
965
1016
1067
1118
1168
1219
1270
C
711
762
813
864
914
965
1016
1067
1118
1168
1219
1270
1321
Key
1
Firebrick ring not by CIB Unigas
2
Fill bottom half of space with castable or plastic
refractory
3
Fill top half of space with high temperature insulation
Содержание URB40
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