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Maintenance instructions

4.3 - GENERAL RULES FOR THE DISPOSAL

ATTENTION!
DISPOSAL OF THE EQUIPMENT MUST BE 
NOTIFIED TO THE NATIONAL AUTHORITIES 
(INAIL, ARPA, ASL) AND MUST BE CARRIED 
OUT IN COMPLIANCE WITH THE COMPUL-
SORY LEGISLATION ON INDUSTRIAL WASTE 
DISPOSAL.

4.2 - MAINTENANCE INSTRUCTIONS

Carry out the following checks:

-  check the mechanical and electrical efficiency of the control, 

adjustment and safety devices,

-  open the door and cleaning door and thoroughly clean the 

coil from the soot using a high-pressure washer. Remove all 
soot from the coil and from the cleaning door,

-  adjust the sealing of all gaskets on the fumes side,

-  promptly replace defective gaskets smoke side if affecting 

the front door to prevent the high temperature gas leaks from 
causing local overheating with possible deformation of the 
structure,

-  check the hydraulic sealing of the system (gaskets, valves, 

pumps) and eliminate any oil drip or leak,

-  periodically check the alignment and wear of the circulation 

pump joint,

-  check the status of the feed pump,

-  check the combustion parameters,

-  check the state of clogging of the diathermic oil filter (through 

the pressure gauges located before and after) and, if neces-
sary, clean it,

-  check the tightness of the fuel supply system: this check is 

very important especially when using gaseous fuels,

After having performed maintenance and cleaning operations, 
repeat the preliminary checks to switch-on, check the burner 
calibration and analyse the flue gas to verify the correctness.

Diathermic oil check

Every six months it is necessary to chemically analyse the dia-
thermic oil to check that its features are still intact.

The diathermic oil approximately lasts 20000 hours of opera-
tion: this value can significantly vary depending on the operat-
ing temperature (if it is close to the maximum limit specified for 
the oil, the duration decreases a lot) and the proper operation 
of the system.

For the oil analysis, the sampling and frequency of checks refer 
to the manufacturer/supplier of the diathermic oil or companies 
that specialise in the maintenance of these systems (they also 
dehydrate the oil and clean inside the pipes).
Use the outlet on the system dedicated to the oil sample with-
drawal.

If the analysis indicate that the oil is deteriorated, replace it 
completely.
Do not partially replace the old oil, otherwise it will ruin the new 
one.

After draining the old oil from the system, we recommend clean-
ing inside the pipes (performed by specialised companies) if 
the replaced oil was very deteriorated (possible presence of 
solid deposits inside the generator coil): otherwise cleaning is 
entrusted to the new oil.

Содержание DIATHER Series

Страница 1: ...INSTRUCTIONS ON INSTALLATION USE AND MAINTENANCE D ATHER...

Страница 2: ...n C Pressione di prova Serpentino bar Data di prova idrostatica Max Design Coil Pressure Max Allowable Temperature Min Allowable Temperature Hydraulic Test Pressure Coil Hydraulic Test Date Superficie...

Страница 3: ...3 3 Supply conditions 12 3 4 Handling 12 3 5 Positioning in boiler room 13 3 6 Hydraulic system features and connections 14 3 7 Fuel supply 15 3 8 Connection to the flue 15 3 9 Burner assembly 16 3 1...

Страница 4: ...ertaking any maintenance carefully read the instructions and proce dures contained in this manual they provide important information regarding the safety of the system and the safety of persons ATTENT...

Страница 5: ...as can cause fatal intoxica tion Switch off the system Ventilate the place of installation Interventions on the system Close the fuel shut off valve and make sure that it cannot be opened accidentally...

Страница 6: ...0 C with a thermal gradient of 40 C between oil inlet and outlet NOTE The D ATHER boilers are CE marked accord ing to Directive 2014 68 UE category I Weld ing procedures and devices are approved and c...

Страница 7: ...ate carefully follow its manufacturer s instructions provided with the generator documentation Following the intervention restore the pressure switch at a pres sure of 0 3 bar higher than the calibrat...

Страница 8: ...nection pipe to the expansion vessel must be free of shut offs must be such to prevent convective motions of the oil must not be insulated DIATHERMIC OIL COLLECTION TANK It is a simple container with...

Страница 9: ...0 260 700 1260 2480 1520 800 1270 1060 780 728 416 65 20 300 280 930 1370 3170 1620 900 1500 1160 840 808 436 80 20 350 280 1160 1540 3350 1790 1000 1780 1320 920 940 450 100 25 350 280 1500 1670 3630...

Страница 10: ...0 14 8 19 2 21 2 22 4 31 8 44 2 54 6 59 0 72 8 102 2 104 4 156 4 189 6 Coil Volume Volume Serpentino l 40 84 130 232 245 201 285 518 639 692 853 1592 1629 2464 2970 Max Coil Design Pressure Pressione...

Страница 11: ...ding to good practice rules 3 2 INSTALLATION STANDARDS It must be installed by a professionally qualified technician who shall assume the responsibility of respecting all local and or national laws pu...

Страница 12: ...mage during transport or handling For their assembly refer to the instructions supplied with the documentation provided with the generator itself 3 4 HANDLING The D ATHER generators are equipped with...

Страница 13: ...the front of the generator verify that with the door open at 90 the distance between the door and the adja cent wall is at least equal to the length of the burner b On the two sides of the generator 0...

Страница 14: ...this means that from the room temperature 20 C to a work temperature of 270 C ten metres of pipes stretch by 30 mm If not compensated the expansions cause tremendous efforts on the system components T...

Страница 15: ...ns normally the need for them to work in conditions of depression and this requires an adequate sizing The need for depression on the chimney is justified by safety reasons to avoid smoke filtrations...

Страница 16: ...rnace otherwise com bustion anomalies may occur with the risk of seriously damaging the generator If the burner is provided with air intake connect it with a rubber hose to the intake on the flame ind...

Страница 17: ...3 11 ELECTRICAL CONNECTIONS General warnings Have the electrical system checked by per sonnel professionally qualified according to law attesting the adequacy of the electrical system to the power loa...

Страница 18: ...PLAN RESET RESET ALLARME LIVELLO MIN OLIO ALARM MIN LEVEL OIL RESET RESET ALLARME CIRCOLAZIONE OLIO ALARM OIL CIRCULATION RESET ALLARME TEMPERATURA OLIO ALARM TEMPERATURE OIL RESET TACITAZIONE SIRENA...

Страница 19: ...K 10 BUZZER 11 EMERGENCY 13 CIRCULATION PUMP 1 ON 14 CIRCULATION PUMP 1 START OFF STOP START The pump starts running and gives consent to the burner OFF The pump stops running when the oil s temperatu...

Страница 20: ...n line compliant with the applicable standards in force Are the ventilation conditions and minimum distances to perform any maintenance guaranteed Are the refractory coverings intact is the furnace fr...

Страница 21: ...es the remaining air pockets and removes the coarse dirt inside the circuit which stop in the filter Do this until the air is completely bled After switching off disassemble the filters and clean the...

Страница 22: ...rculation pump must remain in motion until the oil temperature drops below 150 C ATTENTION After calibrating the burner check that the flame does not touch the bottom of the coil otherwise the cement...

Страница 23: ...RATURE TEMPERATURA RITORNO OLIO OIL RETURN TEMPERATURE RESET ALLARME SICUREZZE IMPIANTO ALARM SAFETY PLAN RESET RESET ALLARME LIVELLO MIN OLIO ALARM MIN LEVEL OIL RESET RESET ALLARME CIRCOLAZIONE OLIO...

Страница 24: ...fter a period of inactivity it is necessary to repeat the previously described start up procedures Immediately remove any unburned gas leaks by replacing the worn seal gaskets It is forbidden because...

Страница 25: ...ness of the fuel supply system this check is very important especially when using gaseous fuels After having performed maintenance and cleaning operations repeat the preliminary checks to switch on ch...

Страница 26: ...clogging of the chimney and cleanliness of the burner air path dust check sealing of the fuel supply system if gas check sealing of the flue gas circuit door burner plate cleaning door generator chimn...

Страница 27: ...in Oil overflowing from expansion vessel Remedy check that the electrical consumption of the motor in particular that the power absorbed by the pump is correct check the joint alignment check the init...

Страница 28: ...more it reserves the right to modify its products as deemed necessary or useful without affecting their essential features 46033 casteldario mantova Italy tel 39 0376 57001 telefax 39 0376 660556 info...

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