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Documents are only to be used and distributed completely and unchanged. It is strictly the users’ responsibility to check carefully 

the validity of this document with respect to his product.

page 2 of 24

No. 47800-2-02-5

  Danger! Immediate danger. Death or severe injuries as well as damage 

to equipment and environment can occur.

  Warning! Possible danger. Severe injuries as well as damage to equip-

ment and environment can occur.

    

•   Caution! Possible danger. Slight injuries as well as damage to equip

-

ment and environment can occur.

    

  Note. Disregarding of notes may cause damage to the product.

  Caution! Hot surface!

    

 

    

 

  Isolate equipment from mains before removing the cover.

NOTICE

Contents

Safety information! .....................................................................................................3

General information ............................................................................................................................3

Intended use .......................................................................................................................................3

Setting up and installing the equipment .............................................................................................3

Ambient conditions .............................................................................................................................4

Operating conditions ..........................................................................................................................5

Safety during operation ......................................................................................................................5

Maintenance and repair ......................................................................................................................7

Technical data .............................................................................................................8

 Gas inlet temperatures ......................................................................................................................9

 Wetted parts ......................................................................................................................................9

 Pump parts ........................................................................................................................................9

Use and operation ....................................................................................................11

Installing in a vacuum system .......................................................................................................... 11

During operation ...............................................................................................................................12

Attention: Important notes regarding the use of gas ballast .............................................................13

Shutdown .........................................................................................................................................13

Troubleshooting .......................................................................................................14

Replacing diaphragms and valves..........................................................................15

 Cleaning and inspecting the pump heads .......................................................................................16

 Replacing the diaphragm ................................................................................................................17

 Assembling pump heads .................................................................................................................18

 Replacing the device fuse ...............................................................................................................19

Notes on return to the factory .................................................................................20

Check sheet for repair..............................................................................................21

Содержание MD 4U NT

Страница 1: ...spect to his product page 1 of 24 No 47800 2 02 5 Diaphragm pump Instructions for use MD 4U NT The voltage changeover switch at the time of the delivery is 240 The voltage corresponds to 180 253V Appl...

Страница 2: ...age to the product Caution Hot surface Isolate equipment from mains before removing the cover NOTICE Contents Safety information 3 General information 3 Intended use 3 Setting up and installing the eq...

Страница 3: ...ring operation between 10 C and 40 C Check the maximum temperatures if installing the pump in a cabinet or a housing and make sure ventilation is adequate Install an external automatic ventilation sys...

Страница 4: ...pump without any mechanical contact except of the pump feet Comply with all applicable safety regulations Keep a distance of minimum 20 cm between fan and ambient parts e g housing walls Check fan re...

Страница 5: ...ach other and with the pump ma terials Take into consideration interactions and chemical reactions of the pumped media Ensure that the materials of the wetted parts are compatible with the pumped subs...

Страница 6: ...ntenance Due to the residual leak rate of the equipment there might be an exchange of gas albeit extremely slight between the environment and the vacuum system Adopt suitable measures to prevent conta...

Страница 7: ...ts processed by the pumping system In order to comply with law occupational health and safety regulations safety at work law and regulations for environmental protection vacuum pumps components and me...

Страница 8: ...bar 1 1 Maximum permissible pressure absolute at gas ballast valve bar 1 2 Permissible ambient temperature storage operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture during operat...

Страница 9: ...ion 100 mbar low gas load 0 C to 60 C Short time 5 minutes 100 mbar low gas load 10 C to 80 C Components Wetted materials Housing cover aluminium alloy AlMgSi0 5 or AlSi12 Head cover aluminium alloy A...

Страница 10: ...be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product page 10 of 24 No 47800 2 02 5 MD 4...

Страница 11: ...ures Pump with dual voltage motor Check that the voltage changeover switch at the terminal box is positioned correctly Attention If the pump is switched on with wrong voltage selection the motor may b...

Страница 12: ...ight overheat due to insufficient cooling Do not start the pump if the pressure at outlet port exceeds maximum 1 1 bar absolute Attempts to start the pump at higher pressures may cause blockade and da...

Страница 13: ...the cap 180 gas ballast Shutdown Short term Has the pump been exposed to condensate Allow the pump to continue to run at atmospheric pressure for a few minutes Has the pump been exposed to media whic...

Страница 14: ...achieve its ultimate vacuum or usual pumping speed Centring ring at small flange connection not correctly posi tioned or leak in the pipeline or vacuum system Check pump directly con nect vacuum gauge...

Страница 15: ...ill improve the lifetime of the pump and also protect both man and environment Ensure that maintenance is done only by suitable trained and supervised technicians Ensure that the pump cannot be operat...

Страница 16: ...ed air to be blown carefully into port Remove the head cover carefully from the housing cover Note the position of the valves and remove them Replace valves if necessary Use petroleum ether or industr...

Страница 17: ...ng rod Do not mix the washers from the different pump heads Make sure that the original number is reassembled at the individual pump head Smaller number of washers The pump will not attain ulti mate v...

Страница 18: ...over Put the valves in place In case install O rings Make sure that the valves are correctly seated Valves at the outlet with round centred opening under valve valves at the inlet with kidney shaped o...

Страница 19: ...ushes 2 see figure Mount the new wire flat pin bushes and close the terminal box Fasten the cover with the four screws The replacing of the device fuse has to be carried out by an electrician Switch o...

Страница 20: ...rating conditions with every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for...

Страница 21: ...spection for pump required No charge Immediate repairing is required Charge Periodical inspection or over haul Charge Repair order is required and estimation is required before start repairing Trouble...

Страница 22: ...um pumps Safety requirements Part2 Vacuum pumps DIN EN 61010 1 2011 IEC 61010 1 2010 Ed 3 Safety requirement for electrical equipment for measurement control and laboratory use General requirement EN...

Страница 23: ...81 45 533 0206 FAX 81 45 533 0204 Osaka Branch 3 3 31 Miyahara Yodogawa ku Osaka shi Osaka fu Japan TEL 81 6 6350 2166 FAX 81 6 6350 2169 Nagoya Branch 3 11 31 Sakae Naka ku Nagoya shi Aichi Prf Japa...

Страница 24: ...to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product page 24 of 24 No 47800 2 02 5 2...

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