Ulvac G-5DA Скачать руководство пользователя страница 9

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4. Operational instructions

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4.1 Operational precautions

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4.2 Start up operation

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4.3 Shut down operation

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4.4 Start up procedures in cold climate

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4.5 Thermel protector

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4.6 Setup oil mist trap (option)

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4.7 The restriction in an operation of

oil mist trap (option)

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5. Specification

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5.1 Ultimate pressure

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5.2 Pumping speed

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5.3 Required electricity

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6. Maintenance, inspection, repair

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6.1 Maintenance

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6.2 Scheduled inspection

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6.3 Oil change

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6.4 Replacement of the coupling

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6.5 Trouble shooting list

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7. Product disposal

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8. Maintenance parts

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8.1 Maintenance parts list

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8.2 Disassembly drawing

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Warranty
Safety Data Sheet(SDS)
Check sheet for repair

Sales and Service Centers

Содержание G-5DA

Страница 1: ...using the product be sure to read this manual Keep this manual in a place where it can be referred to at any time and look after it carefully The contents of this instruction manual are subject to ch...

Страница 2: ...o make sure there are no damages To ensure a long life for this pump read this manual carefully prior to installation operation and maintenance Also pay attention to ascertain the details of safety sp...

Страница 3: ...sent an immediate threat of death or serious injury Warning Indicates hazardous situations which may present a potential to death or serious injury Caution Indicates hazardous situations where a poten...

Страница 4: ...ormal action and electric shock Switch off power before checking or repairing the pump to avoid any problems electric shock or personal injury caused by suddenly starting up Connect an electrical wire...

Страница 5: ...d the pump so as to obstruct cooling air Abnormal temperature rising may cause burns or fires Do not touch the motor while the pump is in operation or when the pump is still hot immediately after it s...

Страница 6: ...ct Installation Operating condition This pump is a type of precision equipment therefore it is necessary to satisfy the following items for store product 1 Operational temperature and humidity 7 40 C...

Страница 7: ...ilt in type thermal protector is equipped for the motor Additional leakage etc protectors are recommended Do not apply any voltages other than specifically rated for the motor of this pump The over lo...

Страница 8: ...ation 10 1 1 Hazardous of product and safety precautions 10 1 1 1 DANGER Leakage of hazardous gases and materials 10 1 1 2 WARNING Electric shock 10 1 1 3 WARNING Warning explosion 11 1 1 4 CAUTION Hi...

Страница 9: ...mist trap option 24 5 Specification 25 5 1 Ultimate pressure 25 5 2 Pumping speed 25 5 3 Required electricity 25 6 Maintenance inspection repair 27 6 1 Maintenance 27 6 2 Scheduled inspection 27 6 3...

Страница 10: ...uency 18 Fig 6 Characteristics of vacuum pumping speed 26 Fig 7 Characteristics of motor power 26 Fig 8 Replacement of the coupling 31 Fig 9 Disassembly drawing of G 5DA 36 Fig 10 Disassembly drawing...

Страница 11: ...pump body when checking or disposing dispose the pump After wearing suitable protector for evacuating hazardous materials check or abolish the pump Before checking or disposing the pump non hazardous...

Страница 12: ...bstruct gas flowing to the inlet port When using oil mist trap exchange or clean them to avoid gas flowing 1 1 4 High temperature Cause Preventive Procedure Burn at high temperature Temperature of the...

Страница 13: ...t When applying other vacuum pump oils besides the description in this manual contact your local ULVAC KIKO Inc Sales and Service Center SDS presents the reference information of hazardous chemical ma...

Страница 14: ...G 5DA G 10DA Type Sliding vane 2 stages Pumping speed L min 50Hz 5 10 60Hz 6 12 Ultimate pressure Pa 6 7 1 3 Motor W Poles 40 4 60 4 Volts V 100 100 Full load current A 50Hz 0 92 1 38 60Hz 0 73 1 22...

Страница 15: ...Fig 1 General assembly drawing of G 5DA Motor Single phase 100V 40W 4Poles capacitor run Weight 5 0kg with motor Fig 2 General assembly drawing of G 10DA Motor Single phase 100V 60W 4Poles capacitor...

Страница 16: ...be placed on a level place in an upright position as shown in Fig 1 Fig 2 3 2 Oil charging Remove the Exhaust port and then fill the oil one time charge to the pump or recommended oil SMR 100 up to s...

Страница 17: ...ta Sheet When the contaminated oil touching the skin or coming into the eye accidentally follow the item first aid treatment of 1 2 Safety Data Sheet Do not apply other vacuum pump oils besides our re...

Страница 18: ...e vessel as shown in Fig 4 Fig 4 Vacuum pumping system diagram 3 Vacuum tubing between inlet port and another port is provided with vacuum rubber hose Do not eliminate mesh filter for preventing diffe...

Страница 19: ...and to the voltage change and frequency change in Domain B it shall operate with main rated values and shall be used practically convenient However operation with it is convenient and safe is maintain...

Страница 20: ...may cause electric shock Perform electric wiring correctly in accordance with the Electric Equipment Technical Standard and Internal Wiring Regulation Incorrect wiring will result in fire Electric wir...

Страница 21: ...e interval for changing oil When evacuating much quantity of water moisture change oil frequently If operating pump a long term as taking water moisture into the pump this may cause deterioration of o...

Страница 22: ...tion is not so smooth take action needed as described below Check oil quantity and charge proper quantitative oil When stopping the pump for long term 3days or more at low temperature pump oil will co...

Страница 23: ...s close vacuum valve A and then open leak valve B If this procedure is neglected the pump oil fills the cylinder making restart difficult or causing damage to the pump The pump oil also may flow back...

Страница 24: ...e motor is very hot when the thermal protector has actuated Never touch it with your hand When the cause of the malfunction has been eliminated check that the motor has cooled down turn on the switch...

Страница 25: ...cted in an operation When the filter clogged with oil change the filter The maximum pressure inside this pump is 0 03MPa GAUGE For pressure reading excess 0 03MPa Gauge in exhaust port change the filt...

Страница 26: ...e high ultimate pressure Any volatile contents dissolved into the pump oil will vaporize and it may cause higher ultimate pressure If there is any leakage or gas source in the vacuum tubing the ultima...

Страница 27: ...26 Fig 6 Characteristics of vacuum pumping speed Fig 7 Characteristics of motor power...

Страница 28: ...life Turn off power switch certainly before inspection Never turn on power switch for inspection It may cause personal injuries Directly after stopping the pump the pump body is high temperature Wait...

Страница 29: ...al Representative Every 3000 Hr or Every half year Mesh filter inlet port Dust clogging Clean the mesh filter Pump oil Inspect oil certainly Change oil Every year Coupling Broken coupling Change coupl...

Страница 30: ...act your local ULVAC KIKO Inc Sales and Service Center When requesting overhaul or repair the pump inform the sort of evacuated gases on the Check sheet for repair attached at end of this manual and s...

Страница 31: ...t and operate the pump for 5 sec We can discharge the remained oil inside the pump effectively 2 Disconnect the standard exhaust pipe unplug the drain port and then drain off the oil 3 Plug the drain...

Страница 32: ...the casing and separate the motor form the pump Check the coupling carefully from any troubles After coupling inspection re attachment should attach coupling so that the coupling be fitted for the rot...

Страница 33: ...5 4 5 4 4 6 2 6 2 Irregular rotation of the pump Abnormal input voltage Inferior wire connect ion to the pump High oil viscosity at low temperature Coming different objects into the pump Adjust input...

Страница 34: ...pling Overhauling and repairing clean the oil aperture Overhauling and repairing Replace parts 3 5 3 2 6 4 Abnormal high temperature on the pump surface R T 50 Continuous operating at high suction pre...

Страница 35: ...ck and dispose the pump in accordance with laws and regulations by the local administration When evacuating toxic gases which present hazardous situations to the human body entrust the pump should be...

Страница 36: ...4 1 29 O ring _S 9 1 30 O ring _P 6 1 31 O ring _P 18 1 32 O ring _S 101 1 1 Table 6 G 10DA Maintenance parts list Product name No Parts name Q ty G 10DA Maintenance kit 8 1st Vane 2 9 2nd Vane 2 10...

Страница 37: ...36 8 2 Disassembly drawing Fig 9 Disassembly drawing of G 5DA...

Страница 38: ...37 Fig 10 Disassembly drawing of G 10DA...

Страница 39: ...odifications or repairs carried out by a party other than the manufacturer or by a service company not approved by the manufacturer e Malfunctions caused by noise electric disturbance f Malfunctions t...

Страница 40: ...fety and Health Law designates particular substances as the materials to be notified 2 Usage Status Operation Method Approx hours per day years and months Continuous Operation Intermittent Operation U...

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