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4.3  Starting in Cold Weather 

The bearing grease and cup packing may harden under cold conditions, and the pump may be 
difficult to start. Use the following procedure in this case. 
1)  Open the inlet to atmosphere, and switch power ON-OFF two or three times until the pump 

starts. If the pump still does not start, raise the ambient temperature above 7°C. 

2)  With the inlet open to atmosphere, run the pump for a few minutes to warm it. 
3)  Commence normal operation once the pump has warmed. 

 

5. Pump Performance 

5.1  Pressure Achieved 

The  term  “pressure  achieved”  as  employed  in  the  catalogue  and  in  this  manual  is  defined  as 
“the  minimum  pressure  obtained  by  the  pump  without  introduction  of  gas  from  the  pump  inlet 
(i.e. the no-

load condition)”. 

Note that the indicator values for pressure may differ between types of vacuum gauges. 
The  pressure  achieved  in  practice  is  higher  than  that  noted  in  the  catalogue  for  the  following 
reasons. 
(1) The fact that the vacuum gauge is mounted a distance from the pump, the steam generated 

by  water  droplets  and rust  etc  on the  inside  walls  of the  pump  and  piping,  and  a  variety  of 
gases present in the system result in increased pressure. 

(2) Leaks into the vacuum system introduce other gases, resulting in increased pressure. 
 

5.2  Evacuation Rate 

The rate of evacuation varies with the type of gas used, and its pressure. The maximum rate of 
evacuation is reached when air is introduced, and slowly decreases as pressure is reduced. 
The  resistance  of the  piping  system  increases with  small  bore  piping  which  extends  over  long 
distances, and this reduces the rate of evacuation. 
The declared rate of evacuation for this pump is the maximum value achieved with dry air. 

 

5.3  Power Requirements 

The power required to drive the pump is the total of the work required to overcome the rotational 
resistance  of  the  pump  (mechanical  work),  and  the  work  required  to  compress  the  air 
(compression  work),  and  is  at  a  maximum  at  an  inlet  pressure  of  4  x  10

4

 

~6  x  10

4

 

Pa.

 

  If 

pressure  drops  below  this  level,  compression  work  is  considerably  reduced  and  power  is 
expended in mechanical work.   

Содержание DOP-40D

Страница 1: ...Users Please read this manual thoroughly to ensure safe and effective use of the equipment Keep this manual in a safe place Due to periodic improvements in performance the equipment described in this...

Страница 2: ...6 Checking Operation After Installation 4 3 7 Piping 5 3 8 Storage 5 4 Cautions for Operation 5 4 1 Cautions for Operation 5 4 2 Operation of the Thermal Protection Relay 5 4 3 Starting in Cold Weathe...

Страница 3: ...e and frequency 4 Fig 3 3 Example of Piping Used When Evacuating a Vessel 5 Fig 6 1 Cup packing attachment figure 10 Fig 6 2 Suction and exhaust valves attachment figure 11 Fig 6 3 Exploded View DOP 8...

Страница 4: ...pment correctly Read the section on Safe Use particularly closely Keep This Manual in a Safe Place After reading this manual be sure to keep it in a safe place which is readily accessible to others ne...

Страница 5: ...ws or inlet and outlet pipes loose Are any components missing Contact your agent or the sales division of the manufacturer if there are any problems with the pump 1 Ensure that the tube on the side of...

Страница 6: ...or Incorrect handling of the equipment may result in death or serious injury to the operator Incorrect handling of the equipment may result in light or medium injuries to the operator or damage to the...

Страница 7: ...and make sure that the pump has stopped before carrying out inspection and repair 5 Ensure that the relevant wiring is in accordance with technical standards for electrical equipment and wiring regul...

Страница 8: ...onents are discharged from the outlet and contaminate the room If necessary connect a pipe from the discharge outlet to the outside of the building 2 The fine clearances used in this pump require that...

Страница 9: ...lean air at normal temperatures or gases with equivalent characteristics 6 This pump is only for vacuum pumping 7 In addition to discharge of gas via the pump outlet gas may leak from the pump itself...

Страница 10: ...0 L min 80 L min 60Hz 44 L min 88 L min Pressure achieved 1 20 kPa 5 33 kPa Motor 1 210W 4P capacitor operation Rated current 50Hz 3 2A 3 15A 1 6A 1 4A 60Hz 3 9A 3 42A 1 7A 1 4A Rated Voltage 100V 115...

Страница 11: ...2 2 Dimensions Fig 2 1 DOP 40D Dimensions Fig 2 2 DOP 80S Dimensions...

Страница 12: ...is location should be selected in consideration of ease of installation and removal inspection and cleaning Particular attention should be paid to ambient temperature when fitting the pump to equipmen...

Страница 13: ...safe is maintained on practical use it means not resulting in the grade which shortens a life remarkably and the characteristic a temperature rise etc do not apply correspondingly in the state of rati...

Страница 14: ...main power supply and check that the pump has stopped Remove the power cord connected to the pump place the rubber caps over the inlet and outlet and store in a location with low humidity 4 Cautions...

Страница 15: ...vacuum gauge is mounted a distance from the pump the steam generated by water droplets and rust etc on the inside walls of the pump and piping and a variety of gases present in the system result in in...

Страница 16: ...ect consumables after the first 3000 hours of operation and replace and clean in accordance with the Guidelines for Replacement and Cleaning on the following page Refer to 6 4 Replacing Consumables an...

Страница 17: ...details Method of inspection Every 3000 hours Cup packing Abnormal wear hardening cracking Visual inspection Suction and exhaust valves Deformation hardening chipping Visual inspection O ring Deforma...

Страница 18: ...pump head covers back in place at torque of 5 0 N m Make sure the gaskets are securely inside the pump head cover gasket grooves and that there is no biting between the pump head covers and plates 2...

Страница 19: ...on the connecting rod and insert the cylinder by hand Place the retainer with the newly attached Suction valve rubber separator on top of the cup packings and fasten sealing anti loosening agent for...

Страница 20: ...t at 0 8 N m torque Next loosen the small cap head screws M3 5 and remove the suction valve and flat washers Wipe the pump head plates clean and replace the suction valves with new valves Lay the flat...

Страница 21: ...12 Fig 6 3 Exploded View DOP 80S...

Страница 22: ...essure correctly 5 1 Pressure does not diminish 3 Vacuum gauge is unsuitable 3 Measure with a calibrated vacuum gauge suitable for the pressure range 5 1 4 The inlet piping is too small in diameter or...

Страница 23: ...e and inspection etc d Malfunctions caused by modifications or repairs carried out by a party other than the manufacturer or by a service company not approved by the manufacturer e Malfunctions caused...

Страница 24: ...Industrial Safety and Health Law designates particular substances as the materials to be notified 2 Usage Status Operation Method Approx hours per day years and months Continuous Operation Intermitte...

Страница 25: ...6 6397 2286 ULVAC KIKO Inc https ulvac kiko com en Please contact us for products Service Base or other Inquiries from here ULVAC Inc Components Division 2500 Hagisono Chigasaki Kanagawa 253 8543 Japa...

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