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06 

 

 
Maintenance and Repair 

(8) 

If  the  pump  ceases  operation,  turn  power  OFF  immediately  to  prevent  accidents,  remove  the 
power cord from the wall outlet, and contact your dealer or the manufacturer for inspection and 
repair. 

(9)  Leave the pump for at least 30 minutes until it has cooled, and begin operation again. Touching 

the pump immediately after it has stopped may result in burns. 

 

 
 
 

 

Installation 

(1) The pump may malfunction if it is subjected to shocks or tipped over on its side. 
(2) Do not grip or bend the tube on the side of the pump. Any damage to this tube may reduce the 

performance of the pump. 

(3) Fit an inlet filter if there is a possibility of foreign matter or dust particles entering the pump. 
(4)  Use  ventilation  holes,  and  fit  a  cooling  fan,  to  reduce  the  temperature  in  the  vicinity  of  the 

pump.  Ensure  that  the  pump  cooling fan  inlet  is not  blocked.  Ensure  that  a  space  of at  least 
100mm is available on all sides of the pump. 

 

Application 

(5)  This  pump  is  not  designed  to  be  corrosion-resistant.  It  should  only  be  used  with  clean  air  at 

normal temperatures, or gases with equivalent characteristics. 

(6)  This pump is only for vacuum pumping.   
(7)  In addition to discharge of gas via the pump outlet, gas may leak from the pump itself. Do not 

use the pump to evacuate toxic gases. If the pump is used to evacuate toxic gas, appropriate 
care is required during maintenance. 

(8)  The  pump  will  not  often operate  normally  if  it  is  used  with  corrosive gases,  organic  solvents, 

liquids, or condensed gases (eg steam). 

(9)  The  pump  will  not  often operate  normally  if  it  is used  with  gases  containing  particles  or  dust 

etc. Always fit a filter to the inlet. 

 

Operation 

(10) Use  the pump  at  an  ambient  temperature  of  7 

– 40°C. The life of the pump will be severely 

reduced if it is operated at high temperatures. 

(11) Application of back pressure at the pump outlet will overload the motor and may prevent the 

pump starting. 

(12) When  the  thermal  protection  relay  operates  the  pump  will  be  extremely  hot.  Touching  the 

pump in this condition may result in burns. 

 

Maintenance and Repair 

(13)  The fine clearances used in this pump require skill in its assembly. If a repair technician is 

unavailable, replacement of all consumables should be left to 

the manufacturer’s service 

division. 

 

 

!

Caution

 

 

!

Note 

Содержание DOP-40D

Страница 1: ...Users Please read this manual thoroughly to ensure safe and effective use of the equipment Keep this manual in a safe place Due to periodic improvements in performance the equipment described in this...

Страница 2: ...6 Checking Operation After Installation 4 3 7 Piping 5 3 8 Storage 5 4 Cautions for Operation 5 4 1 Cautions for Operation 5 4 2 Operation of the Thermal Protection Relay 5 4 3 Starting in Cold Weathe...

Страница 3: ...e and frequency 4 Fig 3 3 Example of Piping Used When Evacuating a Vessel 5 Fig 6 1 Cup packing attachment figure 10 Fig 6 2 Suction and exhaust valves attachment figure 11 Fig 6 3 Exploded View DOP 8...

Страница 4: ...pment correctly Read the section on Safe Use particularly closely Keep This Manual in a Safe Place After reading this manual be sure to keep it in a safe place which is readily accessible to others ne...

Страница 5: ...ws or inlet and outlet pipes loose Are any components missing Contact your agent or the sales division of the manufacturer if there are any problems with the pump 1 Ensure that the tube on the side of...

Страница 6: ...or Incorrect handling of the equipment may result in death or serious injury to the operator Incorrect handling of the equipment may result in light or medium injuries to the operator or damage to the...

Страница 7: ...and make sure that the pump has stopped before carrying out inspection and repair 5 Ensure that the relevant wiring is in accordance with technical standards for electrical equipment and wiring regul...

Страница 8: ...onents are discharged from the outlet and contaminate the room If necessary connect a pipe from the discharge outlet to the outside of the building 2 The fine clearances used in this pump require that...

Страница 9: ...lean air at normal temperatures or gases with equivalent characteristics 6 This pump is only for vacuum pumping 7 In addition to discharge of gas via the pump outlet gas may leak from the pump itself...

Страница 10: ...0 L min 80 L min 60Hz 44 L min 88 L min Pressure achieved 1 20 kPa 5 33 kPa Motor 1 210W 4P capacitor operation Rated current 50Hz 3 2A 3 15A 1 6A 1 4A 60Hz 3 9A 3 42A 1 7A 1 4A Rated Voltage 100V 115...

Страница 11: ...2 2 Dimensions Fig 2 1 DOP 40D Dimensions Fig 2 2 DOP 80S Dimensions...

Страница 12: ...is location should be selected in consideration of ease of installation and removal inspection and cleaning Particular attention should be paid to ambient temperature when fitting the pump to equipmen...

Страница 13: ...safe is maintained on practical use it means not resulting in the grade which shortens a life remarkably and the characteristic a temperature rise etc do not apply correspondingly in the state of rati...

Страница 14: ...main power supply and check that the pump has stopped Remove the power cord connected to the pump place the rubber caps over the inlet and outlet and store in a location with low humidity 4 Cautions...

Страница 15: ...vacuum gauge is mounted a distance from the pump the steam generated by water droplets and rust etc on the inside walls of the pump and piping and a variety of gases present in the system result in in...

Страница 16: ...ect consumables after the first 3000 hours of operation and replace and clean in accordance with the Guidelines for Replacement and Cleaning on the following page Refer to 6 4 Replacing Consumables an...

Страница 17: ...details Method of inspection Every 3000 hours Cup packing Abnormal wear hardening cracking Visual inspection Suction and exhaust valves Deformation hardening chipping Visual inspection O ring Deforma...

Страница 18: ...pump head covers back in place at torque of 5 0 N m Make sure the gaskets are securely inside the pump head cover gasket grooves and that there is no biting between the pump head covers and plates 2...

Страница 19: ...on the connecting rod and insert the cylinder by hand Place the retainer with the newly attached Suction valve rubber separator on top of the cup packings and fasten sealing anti loosening agent for...

Страница 20: ...t at 0 8 N m torque Next loosen the small cap head screws M3 5 and remove the suction valve and flat washers Wipe the pump head plates clean and replace the suction valves with new valves Lay the flat...

Страница 21: ...12 Fig 6 3 Exploded View DOP 80S...

Страница 22: ...essure correctly 5 1 Pressure does not diminish 3 Vacuum gauge is unsuitable 3 Measure with a calibrated vacuum gauge suitable for the pressure range 5 1 4 The inlet piping is too small in diameter or...

Страница 23: ...e and inspection etc d Malfunctions caused by modifications or repairs carried out by a party other than the manufacturer or by a service company not approved by the manufacturer e Malfunctions caused...

Страница 24: ...Industrial Safety and Health Law designates particular substances as the materials to be notified 2 Usage Status Operation Method Approx hours per day years and months Continuous Operation Intermitte...

Страница 25: ...6 6397 2286 ULVAC KIKO Inc https ulvac kiko com en Please contact us for products Service Base or other Inquiries from here ULVAC Inc Components Division 2500 Hagisono Chigasaki Kanagawa 253 8543 Japa...

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