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Property of Ultrasonic Power Corporation - 

© 2022 

 

Publication Number UPC220504-001

   

 

 

 

 

 

 

 

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7. 

Cleaning

  -  Place materials to  be cleaned into the cleaning tank. Be sure that all 

parts and components are fully submerged into the cleaning solution. Check to be 

sure that no air pockets are present on the item(s) being cleaned, as the cavitation 

process will only be effective where  water  contacts the part’s surface. It may be 

necessary to rotate the part while  submersed to allow air  to escape. Some initial 

testing will help determine the proper settings for the optimum time and 

temperature.  For  most applications, due to the extreme efficiency  

of the unit, only 2 to 3 minutes of immersion time is required to thoroughly clean the 

average  part. These applications include removing machining oils and small 

particles.  For application involving  baked  on  carbon or calcium and mineral 

deposits, longer times and higher temperatures may be required. 

 

NOTE: When first learning the capabilities of this system, do no leave

 

items 

unattended in the tank for long periods. The system may damage the object if 

it  remains  in the ultrasonic tank  for extended periods of time.  Longer 

cleaning times can be used after thorough testing has been completed.   

 

 

Do  not place items to be cleaned directly on the tank bottom. The bottom is 

essentially a high frequency speaker  so  contact may hinder the acoustic 

propagation. Use UPC approved baskets or fixtures that are designed to minimize 

acoustical  losses and or damage to the tank bottom  and the transducers. Heavy 

items should always be suspended or placed on a work rest.  In cases when a work 

rest is required, consult UPC regarding a proper design for your application. 

 

Do not attempt to clean aluminum in a caustic solution. 

Do not use any chemical that is combustible. Chemicals not approved by UPC may 

void warranty. Consult with UPC if unsure. 

Do not use bleach or ammonia as a cleaning chemical. 

Содержание BT2424/Alto

Страница 1: ...2022 Publication Number UPC220504 001 1 BT2424 Alto System Manual Ultrasonic Power Corporation 239 E Stephenson Street Freeport IL 61032 U S A Phone 815 235 6020 1 800 575 0168 Fax 815 232 2150 Email...

Страница 2: ...take some time to familiarize yourself with this manual and all aspects of the system configuration prior to start up We know that your Ultrasonic Power Corporation cleaning system will serve you for...

Страница 3: ...nings 4 1 Specifications 8 2 Principles of Operation 9 3 Operating Instructions 10 4 Inspection and Maintenance 14 5 Troubleshooting 16 6 Component Repair and Replacement 17 7 Diagrams and Drawings 20...

Страница 4: ...rsonal injury or death Warning The WARNING symbol means that failure to follow this safety statement MIGHT result in personal injury or death Caution The WARNING symbol means that failure to follow th...

Страница 5: ...n and damage delicate components CAUTION Incorrect voltage can damage the generator Do not operate the equipment unless the correct voltage is available Contact the proper authority about necessary ch...

Страница 6: ...Do not carry on conversation or permit yourself to be distracted in any manner while servicing live equipment Never service live equipment unless someone else is in the same room with you Never turn...

Страница 7: ...cted by splashing water and debris to a rating of IP 23 This system contains one power cord that is required to be attached to a properly rated three wire fusible disconnect with a grounding connectio...

Страница 8: ...allons Working Liquid Volume 24 9 Gallons Weight Empty 120 lbs Electrical Supply Requirements 110V 120V 1P 50 60 Hz System Supply Requirements Generator Supply Requirements 6 25 Amps Ultrasonic Power...

Страница 9: ...of producing high frequency electrical energy Ultrasonic Power Corporation utilizes our 5300 5400 series generators 2 Vibra bar transducer technology to convert electrical energy received from the gen...

Страница 10: ...ltage will not allow the cleaner to operate properly and may damage the system 3 3 Generator Control Knobs 1 Power Intensity This knob controls the power output of the generator Fully counter clockwis...

Страница 11: ...f chemical attack to the stainless steel occurs 4 Generator Power On On the generator s turn ON the main power switch DO NOT turn on the ultrasonics without having liquid in the tank doing so will dam...

Страница 12: ...and mineral deposits longer times and higher temperatures may be required NOTE When first learning the capabilities of this system do no leave items unattended in the tank for long periods The system...

Страница 13: ...ecrease and turn OFF the main power switch 3 4 Filter Operation Optional Accessory 1 Turn ON the main power switch 2 Press the filter system button to turn it ON Allow the filter system to clean the w...

Страница 14: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d If applicable be sure all side panels are in place on the system NOTE All side panels m...

Страница 15: ...TIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash tank interior with mild detergent Rinse with tap water using a sponge or damp c...

Страница 16: ...g tank and that the system has power prior to troubleshooting PROBLEM ITEMS TO CHECK 1 The ultrasonics do not work a Building power supply b Unit s fuses c Loose disconnected wires Broken wires may re...

Страница 17: ...OLLOWING PRECAUTIONS WHEN WORKING ON THE EQUIPMENT 1 NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRON...

Страница 18: ...is visible or capacitance is low contact Ultrasonic Power Corporation service department for repair or replacement 6 3 PUMP FILTER PRE STRAINER OPTIONAL ACCESSORY 1 Remove power from the system 2 Chec...

Страница 19: ...ransparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON...

Страница 20: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220504 001 20 7 Diagrams and Drawings 7 1 BT 2424 Alto Drawings and Schematics BT 2424 Alto Standard Drawing...

Страница 21: ...ty or to meet any liability which may arise by reason of any defect in such Third Party Product UPC HEREBY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED FOR FITNESS OF PARTICULAR PURPOSE OR OTHERWISE FO...

Страница 22: ...unty of Winnebago State of Illinois c This Warranty constitutes the entire understanding between the parties with respect to the subject matter discussed herein and supersedes any prior discussions ne...

Страница 23: ...C policy for the repair of equipment Payment confirmation pursuant to the quote provided by UPC must be received prior to any repair being made The initial diagnostic fee charged covers all testing di...

Страница 24: ...e of the shipping package Packages without RMA on the outside will be refused Cleaning Fee May be Assessed Important UPC does not have environmental permits or the facilities to address cleaning mater...

Страница 25: ...ensure that the power has been disconnected and that the liquid has been entirely drained from the system prior to movement Wipe down the system to remove all excess liquid Wrap up the power cable to...

Страница 26: ...for Immersible Transducers Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 150 00 Waived with warranty replacement due to defect NON Warranty Quote Expired warranty equipment m...

Страница 27: ...onic Power Corporation 2022 Publication Number UPC220504 001 27 From RMA Ship To Ultrasonic Power Corporation 239 East Stephenson Street Freeport IL 61032 Attention RMA Coordinator cut here FRAGILE EL...

Страница 28: ...r housing 50 40 139 20 Filter Housing 50 70 816 10 Filter Housing 50 70 769 Gauge for Filter housing 50 70 770 Pump 240V 2 MD HC 50 55 287 Pump 240V 3 MD HC 50 55 692 5300 Generator 240V 1000W 40kHz 5...

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