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A. 

GENERAL - Maintenance or repair of components located on the 

REAR 

of the fryer may become necessary in which case the 

 

Basket Lift system will have to be removed to provide access to the rear of the fryer. The 

ONLY 

maintenance which is

 

authorized on the Basket Lift system is the adjustment of the Basket Lift Arm height.

B. 

ULTRAFRYER FRYER MAINTENANCE:   Maintenance relating to the Electric or Gas fryer 

SHALL 

be performed by 

 

following the procedures in the applicable Operating Manual included with the fryer. If maintenance is required on a 

 

component on the 

REAR 

of the fryer, the Basket Lift system can be easily removed to perform mainenance as follows:

 

1.   Turn the electrical power for the fryer 

OFF

 by disconnecting it’s 120 volt electrical plug from the electrical receptacle.

 

2.   Disconnect the Basket Lift system three (3) pin and four (4) pin male white plastic plugs from the female sockets con-

 

      nected to the fryer.

 

3.   Remove both Basket Lift Arms by raising them 

OFF 

of the Lifter Rods, then lift the Arms slightly to the front of the fryer.

 

4.   While someone supports the weight of the Basket Lift system, remove the assembly from the 90˚ mounting brackets by 

 

      removing the two (2) 10-24 x 1/2"(13mm) truss head screws from each bracket.

 

5.   Remove the two (2) 90˚ mounting brackets from the 

ANGLED 

fryer back panel by removing the the three (3)10-24 x 1/2"

 

      (13mm) truss head screws from each 

BRACKET

.

 

6.   To gain access to components mounted to the 

REAR 

of the fryer, 

REMOVE 

the angled back panel by removing the two (2)

 

      10-24 x 1/2" (13mm) truss head screws on each side of the upper section and the two (2) 1/2" (13mm) drive screws on 

 

      each side of the lower section.

 

7.   Perform the required maintenance/repair to the fryer, then replace and connect the Basket Lift system by reinstalling the 

 

      items beginning with steps 6. through 1. listed above.

 

8.   Test operate the fryer and Basket Lift system.

C. 

BASKET LIFT HEIGHT CHECK:   The product baskets are properly adjusted when: 1) 

LOWERED

, the basket should be

 

RESTING on the vat grill and there should be a 1/2" (13mm) gap between the  PRODUCT BASKET hanger and LIFTER

 

HANGER BRACKET , and 2) 

RAISED

, the product baskets MUST be above the shortening. Check for proper Basket Lift 

 

Adjustments as follows: (Refere to figures 1 and 3, on the following page, for illustration and parts identification.)

 

1.   Raise the shortening to it’s pre-set cook temperature.

 

2.   Depress the applicable computer key to 

LOWER 

the basket.

 

3.   Check to see if the product basket is resting on the vat grill with about a 1/2" (13mm) 

GAP 

between the PRODUCT 

 

      BASKET HANGER

 

and the 

BASKET HANGER PLATE

 

(Refer to figure 3, on the following page, for illustration )

 

4.   Depress the same computer key used to 

LOWER 

the basket.

 

5.   The product basket will raise to it’s 

UPPER 

position.

 

6.   Check to see if the product basket is 

ABOVE 

the shortening.

NOTE:   THE 1/2" (13MM) GAP BETWEEN THE PRODUCT BASKET HANGER AND BASKET HANGER PLATE IS TO ALLOW 
 

THE BASKET TO BE SHOOK DURING REQUIRED SHAKE TIMES.

D. 

BASKET LIFT HEIGHT ADJUSTMENT: 

 

1. 

If the above check indicates a Basket Lift needs to be adjusted, raise the shortening to it’s pre-set cook temperature

 

 

and perform the following steps. (Refer to figure 2, on the following page, for illustration and component 

 

 

location.)

 

 

a.   Remove the Basket Lift system three (3) pin white plastic male electrical power plug from the fryer, then

 

 

      remove the 

REAR PANEL 

of the Basket Lift Control Box Assembly by removing the eight (8) 10-24 x 1/2" 

 

 

      (13mm) truss head screws.

 

 

b.   Replace the Basket Lift system electrical power plug; then depress the applicable computer key to 

LOWER 

the 

 

 

      product basket.

 

 

c.   If the basket is not resting on the vat grill with about a 1/2" (13mm) 

GAP

 between the PRODUCT BASKET

 

 

      

HANGER and the 

HANGER PLATE

, loosen the allen head set screw of the 

LOWER

 Lift Arm 

 

 

     Adjustment Magnet (as illustrated on the following page), raise or lower the magnet until the basket is

 

 

      properly adjusted; then 

CAREFULLY

 tighten the screw on the magnet. 

 

 

d.   Depress the applicable computer key to 

RAISE 

the product basket.

 

 

e.   If the product basket is not 

ABOVE 

the level of the shortening, loosen the allen head set screw of the 

UPPER 

 

 

      

Lifter Arm Adjustment Magnet, 

RAISE 

the magnet until the basket clears the level of the shortening; then 

 

 

     

CAREFULLY 

tighten the set screw on the magnet.

 

 

f.   

REMOVE 

the Basket Lift system Electrical Power Plug, 

CAREFULLY

, replace the rear panel of the Control Box by

 

 

     replacing the eight (8) 10-24 x 1/2" (13mm) truss head screws removed in step 1.; then replace the Basket Lift 

 

 

     system Electrical Power Plug.

 

 

g.   TEST operate the Basket Lift system , to assure the product basket is properly adjusted, by repeating the steps in 

 

                      paragraph C steps  1. through 6. and repeat adjustment if necessary.

Page 10 of 26

30A081

Содержание Ultrastat 11

Страница 1: ...30A081 ELECTRIC AND GAS FRYER AUTOMATIC BASKET LIFT SYSTEM Operating Instructions 302 Spencer Lane P O Box 5369 800 525 8130 210 731 5000 Fax 210 731 5099 San Antonio Texas 78201 www ultrafryer com...

Страница 2: ...system One is manufactured by SKF Motion Tech nologies and the other is fabricated by Ultrafryer Systems The Physical difference between the two can be determined by the top cap of the Basketlift Box...

Страница 3: ...5 6 Ultrastat 11 Basket Lift Operation 6 Ultrastat 21 Basket Lift Operation 7 Ultrastat 25 Basket Lift Operation 7 8 Abbreviated Operation Steps 8 MAINTENANCE General 10 Ultrafryer Fryer Maintenance...

Страница 4: ...GENERAL INFORMATION Page 1 of 26 30A081...

Страница 5: ...xes and 5 Lifter Rods is PROHIBITED Adjustment to the BASKET LIFT HEIGHT may be accomplished according to procedure contained in this manual but any other repair attempted WITHOUT the expressed approv...

Страница 6: ...RIPTION SPECIFICATIONS 1 DESCRIPTION The Model S5420212 Automatic Basket Lift system consists of an Electrical Control Box which contains the following SKF Components 1 One 1 120 24 Volt Step Down Tra...

Страница 7: ...OPERATING INSTRUCTIONS Page 4 of 26 30A081...

Страница 8: ...the Basket Lift Arms CANNOT be LOWERED into the shortening When the fryer is taken OUT of the MELT MODE and shortening is heated to it s PRE SET COOKING TEMP ERATURE the Basket Lift Arms can be LOWER...

Страница 9: ...will place the fryer in the MELT MODE While in the MELT MODE the computer will cycle the fryer s heat mechanism ON and OFF to gradually and safely raise the short ening temperature 3 When the MELT MOD...

Страница 10: ...D for that key will light BRIGHTLY and the cook time ie 3 00 will appear in the display and IMMEDIATELY start counting down 6 When the computer timer counts down to 00 00 an alarm will sound the Baske...

Страница 11: ...ES NOTE TWO 2 PRODUCTS WITH DIFFERENT COOK TIMES CAN BE COOKED IN THE SAME VAT AS LONG AS THEY HAVE IDENTICAL SET POINT COOKING TEMPERATURES NOTE DO NOT ATTEMPT TO USE A BASKETLIFT SYSTEM WITH AN ULTR...

Страница 12: ...MAINTENANCE Page 9 of 26 30A081...

Страница 13: ...ollowing page for illustration and parts identification 1 Raise the shortening to it s pre set cook temperature 2 Depress the applicable computer key to LOWER the basket 3 Check to see if the product...

Страница 14: ...FIGURE 1 FIGURE 3 Page 11 of 26 30A081 6 6 FIGURE 2...

Страница 15: ...TECHNICAL ASSISTANCE ORDERING INFORMATION Page 12 of 26 30A081...

Страница 16: ...r damage to shipping containers prior to departure of the delivering carrier Any damage must be notated on the receiving docu ment to facilitate filing of freight claims Carriers must be notified imme...

Страница 17: ...PARTS IDENTIFICATION Page 14 of 26 30A081...

Страница 18: ...Locate the part on the following sketches and note the index number i e 3 6 etc then obtain the part number and description for that index number on the page facing the sketches Use that part number w...

Страница 19: ...t on the following sketches and note the index number i e 3 6 etc then obtain the part number and description for that index number on the page facing the sketches Use that part number when ordering a...

Страница 20: ...d Vat Fryer 19B556 SET 5 Basket Lift Arm Set Consisting Of Left Hand And Right Hand Lift Arms F 18 508mm Vat Fryer Triple Basket Capability 19B561 1 6 Basket Lift Cabinet Support Structure 14 356mm Fr...

Страница 21: ...WIRING DIAGRAMS Page 18 of 26 30A081...

Страница 22: ...WIRING DIAGRAM Page 19 of 26 30A081 Applicable Only To Electric Fryers With U25 Controllers WITH Basket Lifts...

Страница 23: ...WIRING DIAGRAM Page 20 of 26 30A081 Applicable Only Electric Fryers With U21 Controllers WITH Basket Lifts...

Страница 24: ...WIRING DIAGRAM Page 21 of 26 30A081 Applicable Only To Electric Fryers With U22 Controllers WITH Basket Lifts...

Страница 25: ...WIRING DIAGRAM Page 22 of 26 30A081 Applicable Only To Gas PAR 2 Bank or PAR 2 3 Stand Alone Fryers With U25 Controllers WITH Basket Lifts...

Страница 26: ...WIRING DIAGRAM Page 23 of 26 30A081 Applicable Only To Gas PAR 3 Bank Fryers With U25 Controllers WITH Basket Lifts...

Страница 27: ...WIRING DIAGRAM Page 24 of 26 30A081 Applicable Only To Gas PAR 2 3 Fryers With U21 Controllers WITH Basket Lifts...

Страница 28: ...WIRING DIAGRAM Page 25 of 26 30A081 Applicable Only To Gas PAR 2 3 Fryers With U22 Controllers WITH Basket Lifts...

Страница 29: ...THIS PAGE INTENTIONALLY BLANK Page 26 of 26 30A081...

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