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PN 30A170 rev Jan2008

24

A. 

PREVENTIVE MAINTENANCE:   

Minimal maintenance is required on a gas fryer because of its design and the materials 

 

used in the manufacturing process. However, some preventive maintenance and inspection must be performed periodically to 

 

prevent break downs which could curtail food sales.  Any preventive maintenance or inspection should be accomplished with 

 

CAUTION

 while the fryer is in operation since 

HOT 

liquid shortening could cause severe burns.  If service or repair is re-

 

quired, all gas and electric power 

MUST BE TURNED OFF PRIOR TO

  performing that service or repair.

 

 

      

WARNING:  CRUMBS AND SLUDGE LEFT IN THE FILTER TUB OVERNIGHT ARE A FIRE HAZARD

B   

TROUBLESHOOTING

   I.  GENERAL: 

The problems and possible solutions listed in the troubleshooting chart below are typical problems that are frequently

 

encountered. 

ONLY

 qualified repairmen are to use the troubleshooting chart to repair this fryer.  In the event a main burner mal-

 

function occurs, perform the following checks 

PRIOR

 to contacting a repairman:

 

a.  Ensure Gas Valves are in their proper position.

 

b.  Check that the fryer electrical plug is connected to an electrical receptacle.

 

c.  Ensure the applicable Circuit Breaker is in the 

ON

 position and that the fryer ON/OFF switch is in the 

ON 

position.

 

d.  Ensure the applicable fryer control has been placed in the 

FULL ON 

mode.

 

e.  Ensure the gas supply line quick-disconnect coupling is 

SEATED

 on the gas manifold fitting.

 

f. 

Determine that the blower is operating.

C  TROUBLESHOOTING CHART:

  Should a problem occur that cannot be corrected after performing the above CHECKS, contact

 

 an 

AUTHORIZED

 repairman and/or Ultrafryer Systems Systems Customer Service 1-800-525-8130 and provide the information 

 

acquired while performing these checks.

 
CAUTION:  ENSURE REPAIRMEN ARE ADVISED THAT FRYER RESTRAINTS MUST BE DISCONNECTED/CONNECTED.
 

 

       IF A FRYER IS TO BE MOVED DURING MAINTENANCE OR REPAIR, AND THAT ELECTRICAL POWER AND GAS 

 

   

       MUST BE TURNED OFF PRIOR TO PERFORMING ANY MAINTENANCE OR REPAIR.

PREVENTIVE MAINTENANCE SCHEDULE

INSPECTION ITEM

INSPECTION

PRIORITY

INSPECTION

DESCRIPTION

Grease Filters

DAILY

Clean grease filters in the exhaust vent hood each evening 
and allow them to dry overnight.

Filter Tub (if applicable)

DAILY

Thoroughly clean the filter tub
assembly prior to leaving the store at closing

Drain Valve & Shortening

Return Levers

WEEKLY

Determine that all levers are securely attached and that they 
can be easily  opened and closed.

Temperature Sensing Probes

WEEKLY

During Boil-Out of the fryer, inspect the temperature and 
high limit sensing probes for any visual damage.

Agitator Baffle

SEMIANNUALLY

A qualified technician or authorized service agent is to re-
move and inspect the agitator baffle in each fryer for metal 
fatigue or weld deterioration every SIX (6) MONTHS.  If 
no defect is found, reinstall the original baffle.

NOTE:  

Slight warp or a few broken fins is normal wear.  DO NOT REPLACE during semiannual inspection.

Agitator Baffle

ANNUALLY

A qualified technician or authorized service agent is to in-
stall a NEW agitator weldment in each fryer AUTOMATI-
CALLY every TWELVE (12) MONTHS.

Содержание F-P-30-14

Страница 1: ...201 www ultrafryer com FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or other appliance WARNING Improper Installation adjustment alteration...

Страница 2: ...n the filter tub to ASSURE the male docking plug is SEATED in the female bulkhead socket CAUTION To assure producing a quality product while prolonging the life expectancy of the fryer ensure that the...

Страница 3: ...nts 10 PRE INSTALLATION General 12 Standards 12 Air Supply Ventilation 12 RECEIVING INSTALLING Unpacking 14 Installing 14 Leveling 14 Gas Connection 15 Electrical Connection 15 Cooking Computers 16 IN...

Страница 4: ...roubleshooting 24 Troubleshooting Chart 24 CLEANING 27 FILTER TUB ASSEMBLY INSTALLATION Filter Tub Assembly 29 Filter Tub Installation 29 TECHNICAL ASSISTANCE ORDERING INFORMATION Technical Assistance...

Страница 5: ...PN 30A170 rev Jan2008 5 GENERAL INFORMATION...

Страница 6: ...s hours on weekends or on holidays the owner must call Ultrafryer Systems first at the above number This number is monitored 24 hours a day 7 days a week Ultrafryer Systems will notify an authorized s...

Страница 7: ...lows D ULTRAFRYER MODEL PAR3 PAR25 GAS FRYER DIMENSIONS OPERATIONAL REQUIREMENTS 14 VAT 18 VAT 20 VAT 24 VAT Overall Width 15 625 in 397 mm 19 625 in 498 mm 21 625 in 549 mm 25 625 in 651 mm Overall D...

Страница 8: ...PN 30A170 rev Jan2008 8 MODEL PAR30 GAS FRYER E OPERATING CONTROLS LOCATION 1 Gas Regulator and Shutoff Valve 2 High Limit 3 Burner 4 Docking Connection 5 Main Drain Valve...

Страница 9: ...ff gas to the main burners by opening a solenoid actuated safety valve in the combination gas control valve 2 Combination gas control valve which includes a built in pressure regulator and manual valv...

Страница 10: ...1 176 4 9 360 10 1 630 17 6 1 000 28 0 2 050 57 4 600 182 9 10 0 3 27 0 8 56 1 6 97 2 7 152 4 3 315 8 8 530 14 8 860 24 1 1 750 49 0 NOTE 1 FT3 HR M3 HR values may vary due to heating value and specif...

Страница 11: ...PN 30A170 rev Jan2008 11 PRE INSTALLATION...

Страница 12: ...accordance with the current National Electrical code ANSI NFPA 70 latest edition In Canada electrical installation must be in accordance with the current CSA C22 1 Canadian Electrical Code and or loca...

Страница 13: ...PN 30A170 rev Jan2008 13 RECEIVING INSTALLING...

Страница 14: ...etal shims NOTE A caster may not return exactly to the same position after being moved which may require re leveling after each move 3 Connect the gas manifold to the building gas supply line by means...

Страница 15: ...AL and PROPANE units based on each Purchase Order This valve should be CHECKED ADJUSTED by qualified service personnel using proper test equipment for the following OUTLET gas pressure PRIOR to start...

Страница 16: ...owing list shows the cooking computer types and their related manuals NOTE The appearance of a given cooking computer s control panel may vary slightly depending upon the style of fryer on which the c...

Страница 17: ...PN 30A170 rev Jan2008 17 Ultrastat 21 Cooking Computer refer to Manual P N 30A189 French Version 30A189 FR Ultrastat 11 Cooking Computer refer to Manual P N 30A191 French Version 30A191 FR...

Страница 18: ...PN 30A170 rev Jan2008 18 INITIAL START UP...

Страница 19: ...ccumulated gas to disperse 4 ENSURE the MAIN gas shut off is in the ON position MANUAL VALVE on the combination GAS CONTROL VALVE located behind the fryer Service Access door is in the ON position and...

Страница 20: ...PN 30A170 rev Jan2008 20 ABBREVIATED OPERATING INSTRUCTIONS...

Страница 21: ...FR U11 30A191 French 30A191 FR U21 30A189 French 30A189 FR U25 30A190 French 30A190 FR C FILTERING SHORTENING 1 If the customer decides to use a shortening filtration system whether provided by Ultra...

Страница 22: ...n the fryer THOROUGHLY drain all filter lines and cover the fryer vessel Turn the ON OFF Switch on the fryer OFF and turn the Manual Gas Valve OFF 2 SHUTDOWN OR PROLONGED POWER FAILURE a Shutdown Perf...

Страница 23: ...PN 30A170 rev Jan2008 23 PREVENTIVE MAINTENANCE TROUBLESHOOTING...

Страница 24: ...at the blower is operating C TROUBLESHOOTING CHART Should a problem occur that cannot be corrected after performing the above CHECKS contact an AUTHORIZED repairman and or Ultrafryer Systems Systems C...

Страница 25: ...E Check for damaged BLOWER fins F Use a standard water type U gauge Manometoer to check the pres sure at the gas control valve pressure tap Proper gas pressure is indicated on the operational requirem...

Страница 26: ...PN 30A170 rev Jan2008 26 CLEANING...

Страница 27: ...G SOLUTION OR WATER TO SPLASH INTO A VESSEL OF HOT COOKING OIL AS IT WILL CONTAMINATE THE OIL AND MAY CAUSE THE OIL TO SPLATTER CAUSING SEVERE BURNS 2 If a Filter Tub Assembly is used with this fryer...

Страница 28: ...PN 30A170 rev Jan2008 28 FILTER TUB ASSEMBLY INSTALLATION...

Страница 29: ...ub with the screen butted against the rear wall of the tub 3 Insert the Crumb Catcher Screen in the Filter Tub with the Drain Valve DOCKING FLANGE and MALE DOCKING PLUG over the leading edge of the pa...

Страница 30: ...PN 30A170 rev Jan2008 30 TECHNICAL ASSISTANCE ORDERING INFORMATION...

Страница 31: ...st be inspected for damage to shipping containers prior to departure of the delivering carrier Any damage must be notated on the receiving document to facilitate filing of freight claims Carriers must...

Страница 32: ...PN 30A170 rev Jan2008 32 RECOMMENDED SPARE PARTS...

Страница 33: ...ING Description Manufacturer s Part Number PN Ignitor Spark Module Honeywell S87B1008 18179 24 Volt Stepdown Transformer Honeywell AT40A1121 18180 24 Volt Combination Gas Control Valve Honeywell VR820...

Страница 34: ...PN 30A170 rev Jan2008 34 PARTS IDENTIFICATION...

Страница 35: ...Fryer shown is 18 Par30 without Filtration For information on other fryer models contact Ultrafryer Customer Service ITEM DESCRIPTION PN 1 Hi Limit Switch 19B782 14 fryer 19B783 18 20 or 24 fryer 2 Ma...

Страница 36: ...53 4 x 8 High 146 x 208mm Rectangular Flue Tube with deflector 19A910 7 125 Volt 75 Watt Silicon Heater 5 1524mm Long 23341 8 Gemini 1 2 13mm Pump Ball Valve 24 036 9 3 16 5mm ID 5 16 8mm OD Air Pres...

Страница 37: ...v Jan2008 37 ITEM DESCRIPTION PN 1 Electronic Thermostat Face Plate 18A070 2 Temperature Probe 18A276 3 Electronic P14 Thermostat Bracket 19B174 4 Electronic Thermostat Knob 22A169 ELECTRONIC THERMOST...

Страница 38: ...ch 22479 10 Medium Duty Caster 28A005 NOT SHOWN ITEM DESCRIPTION PN 1 6 1829mm Wash Down Hose w Fittings 12541 2 Wash Down Hose Nozzle Assembly 12675 3 Proximity Sensor Actuator 18A059 4 Cool II Handl...

Страница 39: ...x 7 177 8mm Black Iron Nipple 24470 7 1 2 13mm S S Locking Seal Inline Plug 24A208 8 1 2 13mm Handle Assy With 90 Black Iron Elbow 19A598 11 x 18 1 4 279mm x 464mm Baffle Kit consists of items 9 10 11...

Страница 40: ...1 2 13mm S S Locking Seal Inline Plug 24A208 8 1 2 13mm x 6 152mm Black Iron Nipple 24A178 ULTRAFRYER MODEL PAR30 GAS FRYER AUTOMATIC VAT CLEANER 14 PN 12B157 ULTRAFRYER MODEL PAR30 GAS FRYER AUTOMATI...

Страница 41: ...PN 30A170 rev Jan2008 41 WIRING DIAGRAMS...

Страница 42: ...PN 30A170 rev Jan2008 42 WIRING DIAGRAM Since minor wiring changes may occur in the future USE the diagram pasted to the fryer for circuit tracing and or troubleshooting a gas fryer...

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