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PN 30A170 rev Jan2008

19

A.  CLEANING:

  New units are wiped clean at the factory to remove any visible signs of dirt, oil, grease, etcetera, remaining from the 

 

manufacturing process.  Each fryer vessel should be thoroughly washed with hot soapy water to remove film residues, installation 

 

dust or debris; rinsed and then wiped dry before being used for food preparation.

B.  START-UP:

  The fryers are tested, adjusted and calibrated prior to being shipped: however adjustments may be necessary on instal- 

 

lation to meet local conditions, high or low gas pressure, differences in altitudes, variations in gas characteristics and to correct

 

possible problems caused by rough handling or vibration during shipment.  Initial calibration or adjustment is the responsibility

 

of the customer and will not be covered by the Ultrafryer Systems warranty.

 

NOTE:

  Calibration and adjustments must be performed by qualified personnel.

C.  LIGHTING INSTRUCTIONS:

  Each fryer is equipped with a spark ignition system and to test this system, perform the following

 

steps, in sequence:

 

 

1.  Turn the Toggle 

ON/OFF SWITCH

 to the 

OFF

 position.

 

 

2.  Fill the fryer vessel with hot or cold water to the 

SHORTENING LEVEL

 mark on the rear wall of the fryer vat.

 

CAUTION :   IF THE MAIN BURNERS ARE OPERATED WITH THE VESSEL EMPTY, THE HEAT WILL CAUSE THE JOINTS

 

 

 

 

 OF THE FRYER VESSEL TO BE PLACED UNDER UNDO STRESS AND MAY CAUSE THE HEAT EXCHANGER

 

 

 

 

 VESSEL TO WARP OR  BUCKLE, VOIDING WARRANTY.

 

 

3.  Turn the manual gas valve located behind the fryer Service Access door to the 

OFF

 position and wait 

FIVE

 (5) minutes

 

 

 

for any accumulated gas to disperse.

 

 

4. 

ENSURE

 the 

MAIN

 gas shut-off is in the 

ON

 position, 

MANUAL VALVE

 on the combination 

GAS CONTROL VALVE

 

 

 

(located  behind the fryer Service Access door) is in the 

ON

 position and the Vent Hood 

EXHAUST FAN 

is 

ON.

 

 

5.  Turn the manual gas valve to the 

ON

 position.

 

 

6.  Turn the 

ON/OFF

 switch 

ON

; then place the

 DTMR 

or

 ULTRASTAT

 Cooking Computer into the 

MELT MODE

.

WARNING!!!       DO NOT USE A MATCH OR CANDLE TO LIGHT A FRYER…  EVER!

D.  SEQUENCE OF IGNITION: 

When the lighting instruction steps are performed in the sequence listed above, the following will

 

occur:

 

1.  Blower will come 

ON

 activating the air pressure switch.

 

2.  The air pressure switch will 

CLOSE

 completing the electrical circuit to the 

IGNITOR MODULE

 and 

GAS CONTROL VALVE

 

 

and the ignitor will 

SPARK

,

 

lighting the gas in the burner.  

WARNING!!!      WHEN CHECKING FOR BURNER PERFORMANCE,    DO NOT STAND WITH YOUR FACE CLOSE

 

 

 

 

 

   TO THE BURNER…. IT MAY LIGHT WITH A “POP” AND COULD FLASH BACK AND CAUSE FACIAL

 

 

 

 

 

   BURNS.

 

NOTES: 

 1)   If the burner flame fails, it will be sensed by the 

SPARK IGNITOR

, the Spark Ignitor Module will open the electrical 

 

 

 

        circuit to the 

GAS CONTROL VALVE

 shutting off gas to the burner.  

 

 

 

2)   If the blower fails, the air pressure switch will open the electrical circuit to the 

SPARK IGNITOR MODULE

 and 

GAS 

 

 

 

 

CONTROL VALVE

, shutting off gas to the burner.

 

 

 

E.  BURNER OPERATION TEST:

  Perform above 

LIGHTING INSTRUCTIONS

 and observe operation of the burners.  When

 

satisfied that the burner is operating properly, drain the fryer vessel of water and dry the vessel thoroughly; then fill the fryer

 

vessel with shortening.  Refer to the accompanying Computer Controller manual for more information.

F.  TEST START-UP:

  Refer to the accompanying Computer Controller manual for procedures on test operating the fryer.

Содержание F-P-30-14

Страница 1: ...201 www ultrafryer com FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or other appliance WARNING Improper Installation adjustment alteration...

Страница 2: ...n the filter tub to ASSURE the male docking plug is SEATED in the female bulkhead socket CAUTION To assure producing a quality product while prolonging the life expectancy of the fryer ensure that the...

Страница 3: ...nts 10 PRE INSTALLATION General 12 Standards 12 Air Supply Ventilation 12 RECEIVING INSTALLING Unpacking 14 Installing 14 Leveling 14 Gas Connection 15 Electrical Connection 15 Cooking Computers 16 IN...

Страница 4: ...roubleshooting 24 Troubleshooting Chart 24 CLEANING 27 FILTER TUB ASSEMBLY INSTALLATION Filter Tub Assembly 29 Filter Tub Installation 29 TECHNICAL ASSISTANCE ORDERING INFORMATION Technical Assistance...

Страница 5: ...PN 30A170 rev Jan2008 5 GENERAL INFORMATION...

Страница 6: ...s hours on weekends or on holidays the owner must call Ultrafryer Systems first at the above number This number is monitored 24 hours a day 7 days a week Ultrafryer Systems will notify an authorized s...

Страница 7: ...lows D ULTRAFRYER MODEL PAR3 PAR25 GAS FRYER DIMENSIONS OPERATIONAL REQUIREMENTS 14 VAT 18 VAT 20 VAT 24 VAT Overall Width 15 625 in 397 mm 19 625 in 498 mm 21 625 in 549 mm 25 625 in 651 mm Overall D...

Страница 8: ...PN 30A170 rev Jan2008 8 MODEL PAR30 GAS FRYER E OPERATING CONTROLS LOCATION 1 Gas Regulator and Shutoff Valve 2 High Limit 3 Burner 4 Docking Connection 5 Main Drain Valve...

Страница 9: ...ff gas to the main burners by opening a solenoid actuated safety valve in the combination gas control valve 2 Combination gas control valve which includes a built in pressure regulator and manual valv...

Страница 10: ...1 176 4 9 360 10 1 630 17 6 1 000 28 0 2 050 57 4 600 182 9 10 0 3 27 0 8 56 1 6 97 2 7 152 4 3 315 8 8 530 14 8 860 24 1 1 750 49 0 NOTE 1 FT3 HR M3 HR values may vary due to heating value and specif...

Страница 11: ...PN 30A170 rev Jan2008 11 PRE INSTALLATION...

Страница 12: ...accordance with the current National Electrical code ANSI NFPA 70 latest edition In Canada electrical installation must be in accordance with the current CSA C22 1 Canadian Electrical Code and or loca...

Страница 13: ...PN 30A170 rev Jan2008 13 RECEIVING INSTALLING...

Страница 14: ...etal shims NOTE A caster may not return exactly to the same position after being moved which may require re leveling after each move 3 Connect the gas manifold to the building gas supply line by means...

Страница 15: ...AL and PROPANE units based on each Purchase Order This valve should be CHECKED ADJUSTED by qualified service personnel using proper test equipment for the following OUTLET gas pressure PRIOR to start...

Страница 16: ...owing list shows the cooking computer types and their related manuals NOTE The appearance of a given cooking computer s control panel may vary slightly depending upon the style of fryer on which the c...

Страница 17: ...PN 30A170 rev Jan2008 17 Ultrastat 21 Cooking Computer refer to Manual P N 30A189 French Version 30A189 FR Ultrastat 11 Cooking Computer refer to Manual P N 30A191 French Version 30A191 FR...

Страница 18: ...PN 30A170 rev Jan2008 18 INITIAL START UP...

Страница 19: ...ccumulated gas to disperse 4 ENSURE the MAIN gas shut off is in the ON position MANUAL VALVE on the combination GAS CONTROL VALVE located behind the fryer Service Access door is in the ON position and...

Страница 20: ...PN 30A170 rev Jan2008 20 ABBREVIATED OPERATING INSTRUCTIONS...

Страница 21: ...FR U11 30A191 French 30A191 FR U21 30A189 French 30A189 FR U25 30A190 French 30A190 FR C FILTERING SHORTENING 1 If the customer decides to use a shortening filtration system whether provided by Ultra...

Страница 22: ...n the fryer THOROUGHLY drain all filter lines and cover the fryer vessel Turn the ON OFF Switch on the fryer OFF and turn the Manual Gas Valve OFF 2 SHUTDOWN OR PROLONGED POWER FAILURE a Shutdown Perf...

Страница 23: ...PN 30A170 rev Jan2008 23 PREVENTIVE MAINTENANCE TROUBLESHOOTING...

Страница 24: ...at the blower is operating C TROUBLESHOOTING CHART Should a problem occur that cannot be corrected after performing the above CHECKS contact an AUTHORIZED repairman and or Ultrafryer Systems Systems C...

Страница 25: ...E Check for damaged BLOWER fins F Use a standard water type U gauge Manometoer to check the pres sure at the gas control valve pressure tap Proper gas pressure is indicated on the operational requirem...

Страница 26: ...PN 30A170 rev Jan2008 26 CLEANING...

Страница 27: ...G SOLUTION OR WATER TO SPLASH INTO A VESSEL OF HOT COOKING OIL AS IT WILL CONTAMINATE THE OIL AND MAY CAUSE THE OIL TO SPLATTER CAUSING SEVERE BURNS 2 If a Filter Tub Assembly is used with this fryer...

Страница 28: ...PN 30A170 rev Jan2008 28 FILTER TUB ASSEMBLY INSTALLATION...

Страница 29: ...ub with the screen butted against the rear wall of the tub 3 Insert the Crumb Catcher Screen in the Filter Tub with the Drain Valve DOCKING FLANGE and MALE DOCKING PLUG over the leading edge of the pa...

Страница 30: ...PN 30A170 rev Jan2008 30 TECHNICAL ASSISTANCE ORDERING INFORMATION...

Страница 31: ...st be inspected for damage to shipping containers prior to departure of the delivering carrier Any damage must be notated on the receiving document to facilitate filing of freight claims Carriers must...

Страница 32: ...PN 30A170 rev Jan2008 32 RECOMMENDED SPARE PARTS...

Страница 33: ...ING Description Manufacturer s Part Number PN Ignitor Spark Module Honeywell S87B1008 18179 24 Volt Stepdown Transformer Honeywell AT40A1121 18180 24 Volt Combination Gas Control Valve Honeywell VR820...

Страница 34: ...PN 30A170 rev Jan2008 34 PARTS IDENTIFICATION...

Страница 35: ...Fryer shown is 18 Par30 without Filtration For information on other fryer models contact Ultrafryer Customer Service ITEM DESCRIPTION PN 1 Hi Limit Switch 19B782 14 fryer 19B783 18 20 or 24 fryer 2 Ma...

Страница 36: ...53 4 x 8 High 146 x 208mm Rectangular Flue Tube with deflector 19A910 7 125 Volt 75 Watt Silicon Heater 5 1524mm Long 23341 8 Gemini 1 2 13mm Pump Ball Valve 24 036 9 3 16 5mm ID 5 16 8mm OD Air Pres...

Страница 37: ...v Jan2008 37 ITEM DESCRIPTION PN 1 Electronic Thermostat Face Plate 18A070 2 Temperature Probe 18A276 3 Electronic P14 Thermostat Bracket 19B174 4 Electronic Thermostat Knob 22A169 ELECTRONIC THERMOST...

Страница 38: ...ch 22479 10 Medium Duty Caster 28A005 NOT SHOWN ITEM DESCRIPTION PN 1 6 1829mm Wash Down Hose w Fittings 12541 2 Wash Down Hose Nozzle Assembly 12675 3 Proximity Sensor Actuator 18A059 4 Cool II Handl...

Страница 39: ...x 7 177 8mm Black Iron Nipple 24470 7 1 2 13mm S S Locking Seal Inline Plug 24A208 8 1 2 13mm Handle Assy With 90 Black Iron Elbow 19A598 11 x 18 1 4 279mm x 464mm Baffle Kit consists of items 9 10 11...

Страница 40: ...1 2 13mm S S Locking Seal Inline Plug 24A208 8 1 2 13mm x 6 152mm Black Iron Nipple 24A178 ULTRAFRYER MODEL PAR30 GAS FRYER AUTOMATIC VAT CLEANER 14 PN 12B157 ULTRAFRYER MODEL PAR30 GAS FRYER AUTOMATI...

Страница 41: ...PN 30A170 rev Jan2008 41 WIRING DIAGRAMS...

Страница 42: ...PN 30A170 rev Jan2008 42 WIRING DIAGRAM Since minor wiring changes may occur in the future USE the diagram pasted to the fryer for circuit tracing and or troubleshooting a gas fryer...

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