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Content

1. Precaution

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2. Parameters of Battery

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2-1.Parameters of Battery Pack

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2-2.Technical Parameters of Battery Management System (BMS)

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3. Basic Block Diagram

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Installation and Operation

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4-1. Unpacking and Inspection

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4-2. Panel View

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4-3. Single battery Installation

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4-4. Software Installation

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4-5. Installation of Battery in Parallel

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4-6 Installation Precautions

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4-7 Operation Instruction for Installation

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4-8. Connection mode for parallel communication

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4-9. Monitor Software interface

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4-10 Upper machine instructions

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4-11 Address Switch function(Only in Parallel)

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4-12 Communication Function

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5. Operations

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5-1. LED Indicators

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5-2. Buzzer Operation(Optional)

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5-3. Reset key function

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6. Troubleshooting

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7. Storage and Maintenance

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7-1. Storage

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7-2. Maintenance

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8. Product Responsibilities and Consulting

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Содержание U-P48100

Страница 1: ...Lithium ion Battery Pack Model U P48100 User manual Version 1 1...

Страница 2: ...n of Battery in Parallel 16 4 6 Installation Precautions 16 4 7 Operation Instruction for Installation 17 4 8 Connection mode for parallel communication 20 4 9 Monitor Software interface 21 4 10 Upper...

Страница 3: ...2 REVISION AND UPDATES REVISED DESCRIPTION Date 1 0 1 1 Add the wiring diagram of the parallel battery pack Figure 2 on page 18 Change BMS 2019 11 05 2020 01 03...

Страница 4: ...before reading through all safety information and operating instructions carefully When Using battery Danger of High Voltage The high voltage power supply offer the equipment power wet object contact...

Страница 5: ...ures outside of this range may cause the battery to become hot or to break Charging the battery outside of this temperature range may also harm the performance of the battery or reduce the battery s l...

Страница 6: ...65V Standard discharging current 0 2C Maximum continuous discharging current 100A Cut off voltage of discharging monomer 2 5V Charging temperature range 5 55 Discharging temperature range 20 65 Dimen...

Страница 7: ...rcharging 2 When the monomer voltage is lower than the protection point and the capacity is 96 regularly charging conditions Charging once per day recover charging Monomer undervoltage protection Unde...

Страница 8: ...ns The valid charging current is detected and the voltage is higher than the recovery point Battery cell temperature alarm High temperature alarm of battery cell 50 Can be set Low temperature alarm of...

Страница 9: ...tection Mos Over Temperature Alarm 90 Can be set Mos Over Temperature Protection 115 Can be set Mos Over Temperature Protection Release 85 Can be set Ambient temperature protection High ambient temper...

Страница 10: ...to 60S Continuous overcurrent locking The overcurrent event with the time interval of no more than 5min is called continuous overcurrent 10 times One to 100 times Equilibrium function of battery cell...

Страница 11: ...ndby state of BMS press the key for 10S until all LEDs lights up for reset BMS power consumption management Maximum standby time 4h The AC does not discharge without valid discharging current Power co...

Страница 12: ...ic Block Diagram There are Battery cells and BMS board inside before connecting the terminal please read the diagram and make sure the output is no short or other abnormalconnection Fig1 Battery Block...

Страница 13: ...ll bag of screws and nuts NOTE Before installation please inspect the unit Be sure that nothing inside the package is damaged during transportation Do not turn on the unit and notify the carrier and d...

Страница 14: ...9 Display connection address ADS Dialer 10 Dry contact 1 2 alm 3 4 low power 11 RS 485connection port B RS485 RS485 communication interface 12 CAN connection port CAN communication interface 13 RS 23...

Страница 15: ...s suitable for M8X60 explosive screws on the mounting wall surface as shown in figure 1 1 and install the explosive screw Figure 1 1 2 Insert the mounting hole of the bracket into the explosion screw...

Страница 16: ...Figure 1 3 4 Move in the direction as shown in figure 1 4 and fit well as shown in figure 1 5 Figure 1 4 Figure 1 5 4 4 Software Installation For optional computer system protection install battery mo...

Страница 17: ...ckaging for them and two end of the metal tools such as torque wrench shall not contact the positive and negative terminals of the battery at the same time to avoid battery short circuit 7 Before the...

Страница 18: ...ator light red and RUN running indicator light light up Check whether all indicator lights light up normally then the ALM alarm indicator light goes out the RUN running indicator light lights up and t...

Страница 19: ...for 3S for startup Such startup battery may activate other batteries which are connected in parallel or press the reset key RST of each battery pack for 3S successively and the whole battery pack with...

Страница 20: ...platform Step 5 Perform the cascade connection to RS485 communication interface of the battery module with the RS485 connecting line lead to the collector of the monitoring platform from the RS232 in...

Страница 21: ...communication dial up addresses of battery module are 1 2 3 4 14 15 of which 1 stands for host computer to which other batteries data is uploaded host computer conducts unified uploading and host comp...

Страница 22: ...p file and get config Pmodbus Toos V2 10 exe Pmodbus Toos V2 10 exe config three documents in total B Software running envirement The software running on the PC and its compatible computer using WINDO...

Страница 23: ...22 RS232 PC software RS485 Serial port driver and PC software Figure A Realtime Monitoring...

Страница 24: ...torage option can automatically storage the parametersof the battery in the excel table The file in the software under the current file path of the data folder storage file name named after pack numbe...

Страница 25: ...In the system configuration TAB As shown in figure D the TAB for battery calibration parameters setting the battery calibration and setting up the battery system parametersneed administrator privileg...

Страница 26: ...s as follows Address Dial Switch Remark 1 2 3 4 0 OFF OFF OFF OFF 1 ON OFF OFF OFF Pack1 Main Pack 2 OFF ON OFF OFF Pack2 3 ON ON OFF OFF Pack3 4 OFF OFF ON OFF Pack4 5 ON OFF ON OFF Pack5 6 OFF ON ON...

Страница 27: ...2 7 RS485_A Pin12 CANL Pin3 6 GND Pin13 CANH Pin4 5 NC Pin15 GND RS485 CAN Communication Port Definition RS232 Terminal Port Definition Pin3 BMS Transmit PC Receive Pin4 BMS Receive PC Transmit Pin5 G...

Страница 28: ...be set by monitor software the default if on 5 2 Buzzer Operation Optional Model Description and Status Fault Buzzing 0 25S per 1Sec Protection Buzzing 0 25S per 2Sec expect for over charge protection...

Страница 29: ...current cursor position press UP or DOWN key can move the cursor position with end of the project the content of the said project has not shown press ENTER key can enter the correspondingpage 3 Press...

Страница 30: ...long term storage temperature is 15 C 25 C During storage recharge the battery in accordance with the following table 7 2 Maintenance The battery system operates with hazardous voltages Repairs may b...

Страница 31: ...azards Do not disassemble the battery system 8 Product Responsibilities andConsulting 1 We will not be liable for the accidents resulting from operation breaking this specification and user manual 2 W...

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