UAS CLARCOR SDC Series Скачать руководство пользователя страница 9

Revised 10/15

SDC

Shaker Dust Collector

Revised 05/12

SDC

Shaker Dust Collector

3.2.2 SINGLE MODULE HOPPER ASSEMBLY

Assemble the four leg weldments to the hopper with the

shown hardware (refer to Figure 5; Detail A) and making

sure the base pads are oriented as illustrated. Secure

hopper/leg assembly to concrete mounting pad with

appropriate mounting hardware. Anchors should be

provided by customer or contractor according to local

codes.

3.2.3 MULTIPLE MODULE HOPPER ASSEMBLY

Position multiple hoppers side by side and bolt through

corner gussets as illustrated in Figure 6, Section A-A.

Locate and attach the leg weldments to the hopper

assembly per Figure 6, Detail A. Locate the diagonal

support braces and attach it to the hopper corner brackets

on left, right and rear sides of hopper referencing Figure 6,

Detail B making sure the base pads are oriented as

illustrated in Figure 6. Secure hopper/leg assemblies to

concrete mounting pad with appropriate mounting

hardware. Anchors should be provided by customer or

contractor according to local codes.

3.2.4 FILTER MODULE ASSEMBLY

Prior to mounting the filter module to the hopper assembly,

apply two ribbons of sealant to the hopper flange to create

a figure “8” pattern around the mounting holes. This

technique is shown in Figure 4 -Detail A.
Place the filter module onto the hopper assembly (as

shown in Figure 4). Drift pins may be required for aligning

holes between the two assemblies. 
With the filter module still supported, use hardware (refer

to Figure 4) to bolt the hopper and filter module together.

Securely tighten all hardware at the filter module and

hopper. Check leg assembly sway braces (if applicable) to

ensure they are tight.
Disconnect lifting slings and spreader bars used for

installation.

Secure hopper/leg assemblies to concrete mounting

pad with appropriate mounting hardware. Anchors 

should be provided by customer or contractor 

according to local codes. Base pads are to be 

oriented as illustrated in Figure 5 & 6.

3.3 ELECTRICAL INSTALLATION

ELECTRICAL SHOCK HAZARD

All electrical work should be performed by a qualified

electrician in accordance with local electrical codes.

Disconnect electrical power before installing or

servicing any electrical component.

General

Several types of standard electrical components can 

be installed to control and monitor your dust collection

equipment. A properly sized fused disconnect or circuit

breaker should be installed to adequately protect the

equipment. Refer back to the nameplate on the 

SDC unit or control enclosure to verify the control

configuration purchased with your unit for 

proper sizing. Refer to Figures 9-11.

3.3.1 MOUNTING OF THE CONTROLS

The control enclosure require access at the beginning

and end of every shift of operation. Location should be

in a convenient, accessible area. The UAS control

enclosure contains the motor starters for both the

blower and shaker motors. 
It is recommended that the controls be mounted on a

wall or pedestal subject to minimal vibration and

electrical noise. It is also suggested that the unit be

located in a convenient location with the controls as to

allow the customer easier access to wire to the unit

blower and shaker motors.

3.4 OPTIONAL EQUIPMENT ASSEMBLY
3.4.1 MAGNEHELIC

®

GAGE

Magnehlic gage is used to monitor the pressure drop

across the filter in your SDC unit. This helps you to

monitor the performance of your equipment and alerts

you to when the filter requires replacement.
The SDC unit cabinet comes with two pre-drilled holes

located on the left side of the cabinet for the pressure

taps and (4) dimples to locate and install the

Magnehelic gage. The holes are plugged when unit is

shipped. 
Remove the snap in plugs using a flat head screw-

driver and install the (2) pressure taps in the SDC

panels. To tighten the pressure taps, access to the

inside part of the cabinet is required. Removal of the

filter cassette will be necessary to complete this 

5

Содержание CLARCOR SDC Series

Страница 1: ...Shaker Dust Collector l SDC Series OWNER S MANUAL ...

Страница 2: ...when contacting UAS UAS ORDER _________________________________________________________________ UNIT MODEL ________________________________________________________________ UNIT SERIAL _________________________________________________________________ FILTER PART _________________________________________________________________ SYSTEM ACCESSORIES _____________________________________________________...

Страница 3: ...ly 5 3 2 4 Filter Module Assembly 5 3 3 Electrical Installation 5 3 3 1 Mounting of the Controls 5 3 4 Optional Equipment Assembly 5 3 4 1 Magnehelic Gage 5 3 4 2 Explosion Venting 9 4 OPERATION 9 4 1 Start Up Checklist 9 4 2 Shut Down and Filter Cleaning 12 5 SERVICE 12 5 1 Filter Removal and Replacement 12 5 2 Dust Removal 13 5 3 Servicing the Shaker Mechanism 13 5 4 Servicing the Blower 13 6 TR...

Страница 4: ...ust collector The unit should be inspected frequently and dirt removed to prevent excessive accumulation which may result in flash over fire damage The SDC system should not be used to support personnel or material Operate only in a safe and serviceable condition Do not allow any individual to put lit cigarettes or any burning objects into the hood or ducting of a dust collector system DA N G E R ...

Страница 5: ...Clean air is then discharged from the unit through the clean air discharge located on the top of the cabinet 2 2 CLEANING SEQUENCE The SDC applies a high frequency low amplitude shaking mechanism to the filter bags to dislodge the collected dust The dislodged dust falls from the filter through the hopper and into the collection drum Cleaning sequences are initiated each time the dust collector blo...

Страница 6: ...Revised 10 15 SDC Shaker Dust Collector 2 Revised 05 12 SDC Shaker Dust Collector Figure 1 Unit Operation 2 ...

Страница 7: ...ny additional precautions to consider when collecting combustible explosive or hazardous dusts General warning and cautions are provided on page ii and in Section 1 TIP OVER HAZARD The SDC dust collector should be mounted on a solid level reinforced concrete foundation Other mounting options are also possible Each standard SDC unit has been designed to meet Seismic Zone 4 and 100 MPH wind loading ...

Страница 8: ...Revised 10 15 SDC Shaker Dust Collector 4 Revised 05 12 SDC Shaker Dust Collector Figure 2 Installation Details 61 10074 1 4 Figure 2 Installation Details ...

Страница 9: ... provided by customer or contractor according to local codes Base pads are to be oriented as illustrated in Figure 5 6 3 3 ELECTRICAL INSTALLATION ELECTRICAL SHOCK HAZARD All electrical work should be performed by a qualified electrician in accordance with local electrical codes Disconnect electrical power before installing or servicing any electrical component General Several types of standard el...

Страница 10: ...2 SDC Shaker Dust Collector Figure 4 Unit to Hopper Assembly Figure 3 Drum Assembly 61 10074 2 61 10074 3 6 Revised 05 12 SDC Shaker Dust Collector Figure 4 Unit to Hopper Assembly Figure 3 Drum Assembly 61 10074 2 61 10074 3 Figure 4 Unit to Hopper Assembly ...

Страница 11: ...ector Figure 6 SDC 420 700 Hopper Assembly Figure 5 SDC 140 350 Hopper Assembly 61 10074 12 61 10074 13 7 Revised 05 12 SDC Shaker Dust Collector Figure 6 SDC 420 700 Hopper Assembly Figure 5 SDC 140 350 Hopper Assembly 61 10074 12 61 10074 13 Figure 6 SDC 420 700 Hopper Assembly ...

Страница 12: ...8 Revised 10 15 SDC Shaker Dust Collector 8 Revised 05 12 SDC Shaker Dust Collector Figure 7 SDC 840 1050 Hopper Assembly 61 10074 14 Figure 7 SDC 840 1050 Hopper Assembly ...

Страница 13: ...local regulations Figure 8 Typical Explosion Vented Unit 4 OPERATION Place the unit disconnect switch in the off position and lock out all electrical power to the dust collector prior to performing service work Prior to unit start up all installation set up instructions must be completed as specified by this manual Refer to Section 3 4 1 START UP CHECKLIST 1 Inspect the installation area and make ...

Страница 14: ...10 Revised 10 15 SDC Shaker Dust Collector Figure 9 Wiring Diagram 04 2611 01A ...

Страница 15: ...11 Revised 10 15 SDC Shaker Dust Collector Figure 10 Interconnect Diagram 04 2610 01 ...

Страница 16: ...aker motor will be on line The bags will be shaken at a high frequency low amplitude vibration for 35 seconds and will dislodge collected dust from the bags The dust will then gravitate to the hopper and collect in the drum below the unit If required this sequence can be repeated by pressing the Stop Fan Clean button again This will initiate a cleaning sequence after a 70 second delay 5 SERVICE Be...

Страница 17: ...ette from the cabinet as shown in Figure 12 This will require two people or a fork truck due to the weight of the filter and the collected dust When the cassette is removed from the cabinet inspect the gasket on the underside of the tubesheet for damage If there are cracks or tears it is recommended that the gasket should be replaced Refer to Section 8 for replacement parts To replace the filter r...

Страница 18: ...Revised 10 15 SDC Shaker Dust Collector 16 Revised 05 12 SDC Shaker Dust Collector Revised 05 12 SDC Shaker Dust Collector Figure 13 Filter Replacement 61 10074 11 14 Figure 12 Filter Replacement ...

Страница 19: ...r packages on the SDC should be rotating clock wise when looking at the drive side of the motor Check to make sure the filter access door of the cabinet is tightly closed Check the drum connection and ductwork between the process and collector for leaking connections Leak Downstream of Collection Hood The filters either need to be cleaned or are at the end of their useful life Filters Plugged Cont...

Страница 20: ... 35 10031 Shaker Drive Shaft 12 35 10032 Shaker Connector 13 35 10033 Shaker Drive Shaft Long 14 39 10048 Clevis Pin 15 42 10060 0140 SDC 140 Tubesheet Gasket 42 10060 0210 SDC 210 Tubesheet Gasket 42 10060 0280 SDC 280 Tubesheet Gasket 42 10060 0350 SDC 350 Tubesheet Gasket 16 45 10072 Door Gasket 17 45 10022 0020 20 Gal Drum Lid Clamp 45 10022 0055 55 Gal Drum Lid Clamp 18 45 10034 0020 20 Gal A...

Страница 21: ...Revised 10 15 SDC Shaker Dust Collector 19 Revised 05 12 SDC Shaker Dust Collector Figure 14 Replacement Parts DWG 61 10074 15 17 Figure 13 Replacement Parts DWG ...

Страница 22: ...This page intentionally left blank ...

Страница 23: ...This page intentionally left blank ...

Страница 24: ...fied except by a written instrument signed by the President or Vice President of Sales of UAS THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORALOR IMPLIED INCLUDINGANYIMPLIED WARRANTYOF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT As Purchaser s exclusive remedy for any defects in the equipment UAS will exchange or repair any defective parts ...

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