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A-2 / ENGLISH

A-2

- FORM NO. 56091021 - PEX 500-C-TICK

TABLE OF CONTENTS

Page

Introduction

...................................................................A-3

Parts and Service ........................................................A-3
Nameplate ...................................................................A-3
Uncrating the Machine.................................................A-3
Cautions and Warnings ...............................................A-4
Grounding Instructions ................................................A-5

Know Your Machine

............................................... A-6 – A-7

Know Your Switch Plate...............................................A-8

Preparing the Machine for Use

..........................................A-9

Operating the Machine

....................................... A-10 – A-11

After Use

After Using the Machine ............................................A-12

Maintenance

Maintenance Schedule ..............................................A-12
Power Cord Maintenance ..........................................A-12

Troubleshooting .........................................................A-13
Technical Speci

fi

cations ............................................A-13

SECTION II – Parts List

..................................................... 15

Decal System .......................................................... 16-17
Pallet System 500-1 C-TICK ................................... 18-19
Pallet System 500-2 C-TICK ................................... 20-21
Recovery System ......................................................... 22
Solution System............................................................ 23
Wiring Diagram ........................................................ 24-25
Options & Accessories.................................................. 25
Water Flow Diagram ..................................................... 26

revised 11/13

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Содержание PEX 500-C-TICK

Страница 1: ... NO 56091021 REV C PEX 500 C TICK CAUTION DO NOT OPERATE MACHINE UNTIL YOU HAVE READ ALL SECTIONS OF THIS INSTRUCTION MANUAL IMPROPER USE OF THE MACHINE WILL VOID THE WARRANTY INFORMATION OPERATING INSTRUCTIONS MODEL 56113001 ...

Страница 2: ...A 8 Preparing the Machine for Use A 9 Operating the Machine A 10 A 11 After Use After Using the Machine A 12 Maintenance Maintenance Schedule A 12 Power Cord Maintenance A 12 Troubleshooting A 13 Technical Specifications A 13 SECTION II Parts List 15 Decal System 16 17 Pallet System 500 1 C TICK 18 19 Pallet System 500 2 C TICK 20 21 Recovery System 22 Solution System 23 Wiring Diagram 24 25 Optio...

Страница 3: ...out prior written approval from Nilfisk Inc Unapproved modifications will void the machine warranty and make the customer liable for any resulting accidents NAMEPLATE The Model Number and Serial Number of your machine are shown on the Nameplate located on the rear base of the machine This information is needed when ordering repair parts for the machine Use the space below to note the Model Number ...

Страница 4: ...the cord around sharp edges or corners Do not run the machine over the cord Keep the cord away from heated surfaces To unplug grasp the plug not the cord Do not handle the plug the cord or the machine with wet hands Extension cords must be 12 3 and no longer than 50 feet Replace the cord or unplug immediately if the ground prong becomes damaged Connect to a properly grounded outlet only Do not put...

Страница 5: ...electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance If it will not fit the outlet have a proper outlet installed by a qualified electrician Replace the plug if the grounding pin is damaged or broken The Green or Green Yellow wire in the cord is the grounding wire Whe...

Страница 6: ...56091021 PEX 500 C TICK KNOW YOUR MACHINE 1 Solution Hose Quick Disconnect 2 Solution Tank Fill Opening 3 Vacuum Hose Barb 4 Drain Hose 5 Handles 6 Roller Balls 7 Wheel 8 Castor 9 Solution Filter 10 Recovery Tank Shutoff Float ...

Страница 7: ...HINE CONTINUED 11 Recovery Tank Lid 12 Switch Plate 13 Wand Storage Clip 14 Pressure Adjustment Knob 15 Pressure Gauge 16 Pressure Relief Valve 17 Cord Retainer Straps four 18 Hour Meter Optional 19 Wand Retainer Bracket 20 Pigtail Power Cords 21 Hose Hangers two ...

Страница 8: ... and OFF B Vacuum Switch This switch turns the first of the two vacuum motors ON and OFF C Vacuum Switch This switch turns the second of the two vacuum motors ON and OFF D Heat Switch This three position switch controls the water temperature Position I is low temperature Position O is OFF and Position II is high temperature A B C D ...

Страница 9: ...the solution tank with clear water 12 gal 45 5 L capacity If desired add a detergent or rinse of your choice we recommend a CRI approved detergent If you choose to add a detergent to the solution tank be sure to mix well and always follow the use dilution instructions on the detergent label Only use a detergent with a pH between 5 and 10 Although this machine is designed to supply instant hot wate...

Страница 10: ...ion spray pressure rotate the Pressure Adjustment Knob 14 clockwise to increase pressure and counterclockwise to decrease pressure The pump spraying pressure will be observable at the Pressure Gauge 15 while spraying Make sure the cleaning tool is spraying when adjusting the pressure otherwise the pressure reading will be inaccurate 12 Watch the fluid entering the Recovery Tank Lid 11 If there is ...

Страница 11: ...ENGLISH A 11 FORM NO 56091021 PEX 500 C TICK A 11 OPERATING THE MACHINE ...

Страница 12: ...nd cleaning tool Inspect them for damage Fold down the Hose Hangers 21 and the hoses can be wrapped around the machine for storage Set the wand on the Wand Retainer Bracket 19 and secure to the back of the machine at the Wand Storage Clip 13 5 Wipe the machine with a damp cloth Do not use abrasive chemicals or solvents 6 Perform any required maintenance before storage MAINTENANCE SCHEDULE MAINTENA...

Страница 13: ... lid is not seated or gasket is damaged NO SUCTION Ball in the float is blocking air flow Turn off the vacuum so the ball will drop down or the recovery tank is full and needs to be emptied No power to motor s Test the switches Test the vacuum motors LOW HEAT Spraying too long Try spraying for 12 15 seconds or about three strokes Heat exchanger needs to be flushed Wrong tool being used Too much wa...

Страница 14: ......

Страница 15: ...ON PAGE Decal System 16 17 Pallet System 500 1 C TICK 18 19 Pallet System 500 2 C TICK 20 21 Recovery System 22 Solution System 23 Wiring Diagram 24 25 Options Accessories 25 Water Flow Diagram 26 WHEN ORDERING PARTS Use the part numbers from the Ref No columns in this parts list If the Ref No column is blank look under the Kit column to identify which kit contains the part in question then use th...

Страница 16: ...16 PEX 500 C TICK 56091021 1 11 PARTS LIST DECAL SYSTEM C TICK 1 2 3 4 5 revised 7 2012 ...

Страница 17: ...ST DECAL SYSTEM C TICK Kit Item Ref No Qty Description 1 4339 2 Label Caution Extension Cord 2 4344 1 Label Gauge Priming Warning 2 3 56113055 1 Decal PEX 500 4 56380692 1 Label Danger Electric Shock 5 56380831 1 Decal CRI Gold revised 7 2012 ...

Страница 18: ...83 84 85 30 12 23 45 38 1 16 30 3 86 34 70 71 34 87 88 89 90 92 94 93 90 95 95 8 96 97 98 99 14 To Barb On Recovery Tank To Barb On Pump To T Barb From Unloader To Barb On Solution Tank To Barb On Solution Tank To Heater To Heater To Pump To Pressure Gauge To Unloader Valve To Quick Disconnect To Barb On Unloader Valve To Barb On Pressure Relief Assy To Unloader Assy To Pressure Relief Assy To Pum...

Страница 19: ... 1 Used on machines starting with serial number 4000107283 and above revised 4 2016 PALLET SYSTEM 500 1 C TICK Kit Item Ref No Qty Description K1 1 20 Washer Flat 3 16 Zinc Plat K1 2 11 Screw Php SS 4x3 8 Sms 3 31USP 1 Washer Brass Half Hard 1 X 4 45USP 1 Quick Disconnect Plug Male 5 115USP 3 Washer 1 OD X 9 16 Id X 6 140USP 1 Elbow 45deg Angle 1 4 Male X 1 7 156USP 4 Hose Clamp Size 28 1 9 16 2 1...

Страница 20: ...PEX 500 C TICK 56091021 1 11 PARTS LIST PALLET SYSTEM 500 2 C TICK revised 4 2016 72 1 1 1 2 2 10 11 12 12 13 14 16 17 18 19 20 21 22 24 25 28 31 33 35 36 37 41 42 43 44 47 66 67 68 73 78 81 82 30 29 55 91 ...

Страница 21: ... 1 Used on machines starting with serial number 4000107283 and above revised 4 2016 PALLET SYSTEM 500 2 C TICK Kit Item Ref No Qty Description K1 1 20 Washer Flat 3 16 Zinc Plat K1 2 11 Screw Php SS 4x3 8 Sms 3 31USP 1 Washer Brass Half Hard 1 X 4 45USP 1 Quick Disconnect Plug Male 5 115USP 3 Washer 1 OD X 9 16 Id X 6 140USP 1 Elbow 45deg Angle 1 4 Male X 1 7 156USP 4 Hose Clamp Size 28 1 9 16 2 1...

Страница 22: ...shead P K1 4 1 Gasket Lid XLPE 6 5IDx3 16 Thick K1 5 6 Screw Php SS 8 32x1 1 8 6 1277 1 Barb 1 1 2 X FIPT ABS 7 1518 1 Hose Clamp 3 4 X 1 3 4 SS 8 56113013 1 Recovery Tank 9 56113036 1 Recovery Tank Gasket 10 56113039 1 Ball Float Assy 11 56105265 1 Drain Hose 56113126 1 Plug Drain Hose for 56113125 K1 13 1 Lid and Ring 6 Lid W Clear K1 14 56380968 1 O Ring Revised or new since last update Service...

Страница 23: ...1 8 4 805USP 1 Chain Cover 5 905USP 2 Caster Swivel 4 Gray Non MA K1 6 2 Nut Nylon Lock SS 10 32 K1 7 3 Scr Hex SS 1 4 20 X 75 K1 8 16 Scr Hex Hd Loc 1 4 20 x 50 K1 9 3 Wsh Flt SS 260 X 1 000 X 074 10 56113012 1 Solution Tank includes fittings 15 16 11 56113034 2 Hinge Plate 12 207A 1 Filter 40 Mesh S S 1 2NPT FEM 13 901A 1 Lid Tank Sol 14 92BUSP 1 Nipple PVC 1 2 N P T 15 1083 1 Hose Barb 3 8 Barb...

Страница 24: ...ER 1 FERRITE YEL WHT WHT BLK RED RED YEL WHT WHT BLK ORN RED WHT WHT BLK BLU BRN WHT GRN YEL GRN YEL GRN YEL RED BLK L5 CHOKE COIL L5 CHOKE COIL E6 FILTER E6 FILTER E2 HOURMETER OPTION E2 HOURMETER OPTION 1 2 E1 BRIDGE E1 BRIDGE L1 CHOKE COIL L1 CHOKE COIL L4 CHOKE COIL L4 CHOKE COIL S3 S3 1 2 3 4 M M3 VAC 2 M M3 VAC 2 1 2 S2 S2 1 2 3 4 S1 S1 1 2 3 4 M M2 VAC 1 M M2 VAC 1 1 2 L3 CHOKE COIL L3 CHOK...

Страница 25: ...0V 3 Stage 56113057 1 Vac Motor Brush Kit 240V M3 56113040 2 Vac Motor 230V 3 Stage 56113057 1 Vac Motor Brush Kit 240V S1 1644 1 Switch Pump S2 1644 1 Switch Vac S3 1644 1 Switch Vac S4 56113029 1 Switch Heater K1 SW5 399 1 Thermostat K1 SW6 56113030 1 Thermostat K1 S13 NA 1 Thermal Cutout Service Kits K1 56113109 1 Kit Heater Repair OPTIONS ACCESSORIES Item Ref No Qty Description Options 5611310...

Страница 26: ...LOW DIAGRAM BLUE FRESH WATER GREEN 500PSI WATER FLOW PURPLE PRESSURE RELIEF RETURN TO TANK RED 500PSI HEATED WATER FLOW Item Description 1 Solution Tank 2 Fresh Water Inlet Filter 3 500PSI Pump 4 Unloader Valve 5 Pressure Gauge 6 Pressure Relief Valve 7 500PSI Quick Connect 8 Heater ...

Страница 27: ......

Страница 28: ...425 322 0133 800 257 7982 FAX 425 322 0136 11015 47th Ave W Mukilteo WA 98275 VISIT US AT http www usproducts com ...

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