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56091021 - PEX 500-C-TICK

PARTS LIST

Kit Item Ref. No. Qty Description

55 56113073 1

Switchplate

Assy

230v

56 56113075 1

240v-500psi

Pump

Assy

56113117

Kit-Pump Head 500 PSI Complete

(Pump w/fi ttings & Bearing & Cam Assy)

56113102

Kit-Pump Motor 240V

(Motor w/Bearing & Cam Assembly)

56113077

Hose-1/4” Id 1/8mnpt 1/4 Fnpt

56113078

Hose-3/8 Id 1/4qd 3/8mnpt

56113079

Hose-1/4 Id 1/8mnpt 1/4 Fnpt

56113080

Hose-1/4id 3/8 Fnpt 90-1/4mnpt

61 56113110 1

Hose-Assy

56113085

Union Tee-Barb 3/8id Hose

63 56113086 1

Hose-3/8

64 56113087 1

Hose-3/8

65 56113089 2

Power

Cord

56113093

Hose Hanger Bushing

67 56113104 1

Pressure

Relief

Assembly

68 56113105 1

Unloader

Assembly

69 56265103 1

Rectifi er, 35 Amp

70 56183523 2

Terminal

Block

71 56442003 1

Clamp-P

56003873

Nut-Hex Flange SS M4-0.7

73 56900000 1

Plug,

Cap

74 56113127 1

Vacuum

Hose

116A

Bushing 3/4 X 9/16

2013A

Gasket 1 Side Adhesive 5 1/2

2025A

Heat Sink Plate Bridge Rectifi er

27AUSP

Axel Cap Black Pal Nut

298B

Electrical Plug Australian & N

430A

Vac Hose 2” ID X 13.5 Black Rubber

910-2450

Axel Rod Zinc Plate 1/2 OD

928B

Louver 3 Black Plastic

92AUSP

Nipple-SS-1/4 Pipe-Length .90

MA-6

Manifold for Cobra Black

SUBMA-6

Manifold Black w/1063 S-W

86 56056215 1

Grommet

1518

Hose Clamp 3/4 X 1 3/4 SS

88 56113120 1

Filter

89 56113121 1

Filter

90 56113122 4

Choke

Assy

91 56113124 1

Gasket

Switchplate

912

Shrink Tubing 1/2 Red Poly

1118

Electrical Connec .250 X .032

56900902

Rec .250 16-14 Awg

56219932

Clamp-Hose SAE #6

Tie 4 Black Weather Resis

97# 56384656 1 Bracket-Hose

Clip

NOTE 1

98#

56004000

Wsh-Flt Ss .765x1.312x.090 NOTE 1

99#

56004001

Wsh-Disc Spring Ss .8x1.1x.021 NOTE 1

Service

Kits

56113107

Kit-Hardware Pallet Sys 500

[ ] = Not Shown
* = Optional, Not Included
# = Revised or new since last update

NOTE 1:# Used on machines starting with serial number 4000107283 and above.

revised 4/2016

PALLET SYSTEM 500-1 C-TICK

Kit Item Ref. No. Qty Description

Washer Flat 3/16 Zinc Plat

K1 2

Screw-Php-SS-4x3/8-Sms

31USP

Washer Brass Half Hard 1 X

45USP

Quick Disconnect Plug Male

115USP

Washer 1 OD X 9/16 Id X

140USP

Elbow 45deg.Angle 1/4 Male X 1

156USP

Hose Clamp-Size 28-1-9/16- 2 1/2

8 50248A

Clamp,

Hose

198USP

Hose Clamp 48 3-1/2dia 9

219USP

Quick Connect Brass 1/4 FPT

230USP

Retainer Power Cord Water T

K1 12

Screw-Php-SS-6x1/2-Sms

K1 13

Screw-Fhp-SS-2x1/4-Sms

K1 14

Screw-Ph-Combo-Tapping-8x5/8 AB

455USP

Mount Heat Exchanger

1130

Strap-Velcro-1.0 X 11-Black-Hook

1554

Mount-Plate-Valve

1555

Clamp-Valve-Mount

1603

Strap-Buckle/Cord-W/Spur

Grommet

1644

Switch Rocker Dpst On/Off 20

2092

Wheel 12”X1” Black On Gray 1/2” Axle

2165

Gage-Pressure

K1 23

Scr-Pan Phil 8-32 X .75

K1 24

Wsh, Flt Sae 5/16

K1 25

Scr, Soc Hd 1/4-20 X 1.00

K1 26

Scr, Hex 1/4-20 X 4.25

K1 27

Nut, Hex Nyl Loc 8-32

K1 28

Scr, Pan Phil Loc 1/4-20 X .62

K1 29

Scr, Pan Phil SS 8-32 X .50

K1 30

Scr, Hex Hd Loc 1/4-20x.50

K1 31

Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated

K1 32

Scr-Soc Shd SS Loc .31 X .625 X 1/4-20

K1 33

Scr-Flt Phil Sm #8 X .50

K1 34

Scr-Pan Phil Sm #6 X .75

K1 35

Scr-Pan Phil 8-32 X .31

36 56113014 1

Equipment

Pallet

37 56113015 2

Cover-Intake-Pallet

38 56113016 1

Cover-Exhaust

Chamber

39 56113017 2

Roller

Ball-Pallet

56113019

Roller Ball Bushing-Pallet

41 56113020 1

Wand

Clip

42#

56113021

Hose Hanger Ss NOTE 1

56113027

Cover Plate Pressure 500PSI

56113029

Rocker Switch-3 Position

56113032

Vac Motor Intake-3 Stage

56113033

Gasket Vac Intake

47 56113035 1

Wand

Bracket

56113040

Vac Motor 230V-3 Stage

56113057

Vac Motor Brush Kit-240V

49 56113046 1

Harness-Main

56113059

Heat Exch Complete-240v 2000w

56113109

Kit-Heater Repair PEX

56113135

Vac Hose Rubber 7.75 X 2.0 ID

52 56412277 1

Solution

Hose

56113063

Hose 3/8 ID

54 56113064 1

Gasket-Pallet

Содержание PEX 500-C-TICK

Страница 1: ... NO 56091021 REV C PEX 500 C TICK CAUTION DO NOT OPERATE MACHINE UNTIL YOU HAVE READ ALL SECTIONS OF THIS INSTRUCTION MANUAL IMPROPER USE OF THE MACHINE WILL VOID THE WARRANTY INFORMATION OPERATING INSTRUCTIONS MODEL 56113001 ...

Страница 2: ...A 8 Preparing the Machine for Use A 9 Operating the Machine A 10 A 11 After Use After Using the Machine A 12 Maintenance Maintenance Schedule A 12 Power Cord Maintenance A 12 Troubleshooting A 13 Technical Specifications A 13 SECTION II Parts List 15 Decal System 16 17 Pallet System 500 1 C TICK 18 19 Pallet System 500 2 C TICK 20 21 Recovery System 22 Solution System 23 Wiring Diagram 24 25 Optio...

Страница 3: ...out prior written approval from Nilfisk Inc Unapproved modifications will void the machine warranty and make the customer liable for any resulting accidents NAMEPLATE The Model Number and Serial Number of your machine are shown on the Nameplate located on the rear base of the machine This information is needed when ordering repair parts for the machine Use the space below to note the Model Number ...

Страница 4: ...the cord around sharp edges or corners Do not run the machine over the cord Keep the cord away from heated surfaces To unplug grasp the plug not the cord Do not handle the plug the cord or the machine with wet hands Extension cords must be 12 3 and no longer than 50 feet Replace the cord or unplug immediately if the ground prong becomes damaged Connect to a properly grounded outlet only Do not put...

Страница 5: ...electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance If it will not fit the outlet have a proper outlet installed by a qualified electrician Replace the plug if the grounding pin is damaged or broken The Green or Green Yellow wire in the cord is the grounding wire Whe...

Страница 6: ...56091021 PEX 500 C TICK KNOW YOUR MACHINE 1 Solution Hose Quick Disconnect 2 Solution Tank Fill Opening 3 Vacuum Hose Barb 4 Drain Hose 5 Handles 6 Roller Balls 7 Wheel 8 Castor 9 Solution Filter 10 Recovery Tank Shutoff Float ...

Страница 7: ...HINE CONTINUED 11 Recovery Tank Lid 12 Switch Plate 13 Wand Storage Clip 14 Pressure Adjustment Knob 15 Pressure Gauge 16 Pressure Relief Valve 17 Cord Retainer Straps four 18 Hour Meter Optional 19 Wand Retainer Bracket 20 Pigtail Power Cords 21 Hose Hangers two ...

Страница 8: ... and OFF B Vacuum Switch This switch turns the first of the two vacuum motors ON and OFF C Vacuum Switch This switch turns the second of the two vacuum motors ON and OFF D Heat Switch This three position switch controls the water temperature Position I is low temperature Position O is OFF and Position II is high temperature A B C D ...

Страница 9: ...the solution tank with clear water 12 gal 45 5 L capacity If desired add a detergent or rinse of your choice we recommend a CRI approved detergent If you choose to add a detergent to the solution tank be sure to mix well and always follow the use dilution instructions on the detergent label Only use a detergent with a pH between 5 and 10 Although this machine is designed to supply instant hot wate...

Страница 10: ...ion spray pressure rotate the Pressure Adjustment Knob 14 clockwise to increase pressure and counterclockwise to decrease pressure The pump spraying pressure will be observable at the Pressure Gauge 15 while spraying Make sure the cleaning tool is spraying when adjusting the pressure otherwise the pressure reading will be inaccurate 12 Watch the fluid entering the Recovery Tank Lid 11 If there is ...

Страница 11: ...ENGLISH A 11 FORM NO 56091021 PEX 500 C TICK A 11 OPERATING THE MACHINE ...

Страница 12: ...nd cleaning tool Inspect them for damage Fold down the Hose Hangers 21 and the hoses can be wrapped around the machine for storage Set the wand on the Wand Retainer Bracket 19 and secure to the back of the machine at the Wand Storage Clip 13 5 Wipe the machine with a damp cloth Do not use abrasive chemicals or solvents 6 Perform any required maintenance before storage MAINTENANCE SCHEDULE MAINTENA...

Страница 13: ... lid is not seated or gasket is damaged NO SUCTION Ball in the float is blocking air flow Turn off the vacuum so the ball will drop down or the recovery tank is full and needs to be emptied No power to motor s Test the switches Test the vacuum motors LOW HEAT Spraying too long Try spraying for 12 15 seconds or about three strokes Heat exchanger needs to be flushed Wrong tool being used Too much wa...

Страница 14: ......

Страница 15: ...ON PAGE Decal System 16 17 Pallet System 500 1 C TICK 18 19 Pallet System 500 2 C TICK 20 21 Recovery System 22 Solution System 23 Wiring Diagram 24 25 Options Accessories 25 Water Flow Diagram 26 WHEN ORDERING PARTS Use the part numbers from the Ref No columns in this parts list If the Ref No column is blank look under the Kit column to identify which kit contains the part in question then use th...

Страница 16: ...16 PEX 500 C TICK 56091021 1 11 PARTS LIST DECAL SYSTEM C TICK 1 2 3 4 5 revised 7 2012 ...

Страница 17: ...ST DECAL SYSTEM C TICK Kit Item Ref No Qty Description 1 4339 2 Label Caution Extension Cord 2 4344 1 Label Gauge Priming Warning 2 3 56113055 1 Decal PEX 500 4 56380692 1 Label Danger Electric Shock 5 56380831 1 Decal CRI Gold revised 7 2012 ...

Страница 18: ...83 84 85 30 12 23 45 38 1 16 30 3 86 34 70 71 34 87 88 89 90 92 94 93 90 95 95 8 96 97 98 99 14 To Barb On Recovery Tank To Barb On Pump To T Barb From Unloader To Barb On Solution Tank To Barb On Solution Tank To Heater To Heater To Pump To Pressure Gauge To Unloader Valve To Quick Disconnect To Barb On Unloader Valve To Barb On Pressure Relief Assy To Unloader Assy To Pressure Relief Assy To Pum...

Страница 19: ... 1 Used on machines starting with serial number 4000107283 and above revised 4 2016 PALLET SYSTEM 500 1 C TICK Kit Item Ref No Qty Description K1 1 20 Washer Flat 3 16 Zinc Plat K1 2 11 Screw Php SS 4x3 8 Sms 3 31USP 1 Washer Brass Half Hard 1 X 4 45USP 1 Quick Disconnect Plug Male 5 115USP 3 Washer 1 OD X 9 16 Id X 6 140USP 1 Elbow 45deg Angle 1 4 Male X 1 7 156USP 4 Hose Clamp Size 28 1 9 16 2 1...

Страница 20: ...PEX 500 C TICK 56091021 1 11 PARTS LIST PALLET SYSTEM 500 2 C TICK revised 4 2016 72 1 1 1 2 2 10 11 12 12 13 14 16 17 18 19 20 21 22 24 25 28 31 33 35 36 37 41 42 43 44 47 66 67 68 73 78 81 82 30 29 55 91 ...

Страница 21: ... 1 Used on machines starting with serial number 4000107283 and above revised 4 2016 PALLET SYSTEM 500 2 C TICK Kit Item Ref No Qty Description K1 1 20 Washer Flat 3 16 Zinc Plat K1 2 11 Screw Php SS 4x3 8 Sms 3 31USP 1 Washer Brass Half Hard 1 X 4 45USP 1 Quick Disconnect Plug Male 5 115USP 3 Washer 1 OD X 9 16 Id X 6 140USP 1 Elbow 45deg Angle 1 4 Male X 1 7 156USP 4 Hose Clamp Size 28 1 9 16 2 1...

Страница 22: ...shead P K1 4 1 Gasket Lid XLPE 6 5IDx3 16 Thick K1 5 6 Screw Php SS 8 32x1 1 8 6 1277 1 Barb 1 1 2 X FIPT ABS 7 1518 1 Hose Clamp 3 4 X 1 3 4 SS 8 56113013 1 Recovery Tank 9 56113036 1 Recovery Tank Gasket 10 56113039 1 Ball Float Assy 11 56105265 1 Drain Hose 56113126 1 Plug Drain Hose for 56113125 K1 13 1 Lid and Ring 6 Lid W Clear K1 14 56380968 1 O Ring Revised or new since last update Service...

Страница 23: ...1 8 4 805USP 1 Chain Cover 5 905USP 2 Caster Swivel 4 Gray Non MA K1 6 2 Nut Nylon Lock SS 10 32 K1 7 3 Scr Hex SS 1 4 20 X 75 K1 8 16 Scr Hex Hd Loc 1 4 20 x 50 K1 9 3 Wsh Flt SS 260 X 1 000 X 074 10 56113012 1 Solution Tank includes fittings 15 16 11 56113034 2 Hinge Plate 12 207A 1 Filter 40 Mesh S S 1 2NPT FEM 13 901A 1 Lid Tank Sol 14 92BUSP 1 Nipple PVC 1 2 N P T 15 1083 1 Hose Barb 3 8 Barb...

Страница 24: ...ER 1 FERRITE YEL WHT WHT BLK RED RED YEL WHT WHT BLK ORN RED WHT WHT BLK BLU BRN WHT GRN YEL GRN YEL GRN YEL RED BLK L5 CHOKE COIL L5 CHOKE COIL E6 FILTER E6 FILTER E2 HOURMETER OPTION E2 HOURMETER OPTION 1 2 E1 BRIDGE E1 BRIDGE L1 CHOKE COIL L1 CHOKE COIL L4 CHOKE COIL L4 CHOKE COIL S3 S3 1 2 3 4 M M3 VAC 2 M M3 VAC 2 1 2 S2 S2 1 2 3 4 S1 S1 1 2 3 4 M M2 VAC 1 M M2 VAC 1 1 2 L3 CHOKE COIL L3 CHOK...

Страница 25: ...0V 3 Stage 56113057 1 Vac Motor Brush Kit 240V M3 56113040 2 Vac Motor 230V 3 Stage 56113057 1 Vac Motor Brush Kit 240V S1 1644 1 Switch Pump S2 1644 1 Switch Vac S3 1644 1 Switch Vac S4 56113029 1 Switch Heater K1 SW5 399 1 Thermostat K1 SW6 56113030 1 Thermostat K1 S13 NA 1 Thermal Cutout Service Kits K1 56113109 1 Kit Heater Repair OPTIONS ACCESSORIES Item Ref No Qty Description Options 5611310...

Страница 26: ...LOW DIAGRAM BLUE FRESH WATER GREEN 500PSI WATER FLOW PURPLE PRESSURE RELIEF RETURN TO TANK RED 500PSI HEATED WATER FLOW Item Description 1 Solution Tank 2 Fresh Water Inlet Filter 3 500PSI Pump 4 Unloader Valve 5 Pressure Gauge 6 Pressure Relief Valve 7 500PSI Quick Connect 8 Heater ...

Страница 27: ......

Страница 28: ...425 322 0133 800 257 7982 FAX 425 322 0136 11015 47th Ave W Mukilteo WA 98275 VISIT US AT http www usproducts com ...

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