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 56091021 - PEX 500-C-TICK

PARTS LIST

Kit Item  Ref. No.  Qty  Description

   55  56113073  1 

Switchplate 

Assy 

230v

   56  56113075  1 

240v-500psi 

Pump 

Assy

   

56113117 

  Kit-Pump Head 500 PSI Complete 

   

 

 

 

    (Pump w/fi ttings & Bearing & Cam Assy)

   

56113102 

  Kit-Pump Motor 240V

   

 

 

 

    (Motor w/Bearing & Cam Assembly)

   

57 

56113077 

Hose-1/4” Id 1/8mnpt 1/4 Fnpt

   

58 

56113078 

Hose-3/8 Id 1/4qd 3/8mnpt

   

59 

56113079 

Hose-1/4 Id 1/8mnpt 1/4 Fnpt

   

60 

56113080 

Hose-1/4id 3/8 Fnpt 90-1/4mnpt

   61  56113110  1 

Hose-Assy

   

62 

56113085 

Union Tee-Barb 3/8id Hose

   63  56113086  1 

Hose-3/8 

Id

   64  56113087  1 

Hose-3/8 

Id

   65  56113089  2 

Power 

Cord

   

66 

56113093 

Hose Hanger Bushing

   67  56113104  1 

Pressure 

Relief 

Assembly

   68  56113105  1 

Unloader 

Assembly

   69  56265103  1 

Rectifi er, 35 Amp

   70  56183523  2 

Terminal 

Block

   71  56442003  1 

Clamp-P

   

72 

56003873 

Nut-Hex Flange SS M4-0.7

   73  56900000  1 

Plug, 

Cap

   74  56113127  1 

Vacuum 

Hose

   

75 

116A 

Bushing 3/4 X 9/16

   

76 

2013A 

Gasket 1 Side Adhesive 5 1/2

   

77 

2025A 

Heat Sink Plate Bridge Rectifi er

   

78 

27AUSP 

Axel Cap Black Pal Nut

   

79 

298B 

Electrical Plug Australian & N

   

80 

430A 

Vac Hose 2” ID X 13.5 Black Rubber

   

81 

910-2450 

Axel Rod Zinc Plate 1/2 OD

   

82 

928B 

Louver 3 Black Plastic

   

83 

92AUSP 

Nipple-SS-1/4 Pipe-Length .90

   

84 

MA-6 

Manifold for Cobra Black

   

85 

SUBMA-6 

Manifold Black w/1063 S-W

   86  56056215  1 

Grommet

   

87 

1518 

Hose Clamp 3/4 X 1 3/4 SS

   88  56113120  1 

Filter

   89  56113121  1 

Filter

   90  56113122  4 

Choke 

Assy

   91  56113124  1 

Gasket 

Switchplate

   

92 

912 

Shrink Tubing 1/2 Red Poly

   

93 

1118 

Electrical Connec .250 X .032

   

94 

56900902 

Rec .250 16-14 Awg

   

95 

56219932 

Clamp-Hose SAE #6

   

96 

35 

Tie 4 Black Weather Resis

   97# 56384656  1  Bracket-Hose 

Clip 

NOTE 1

   98# 

56004000 

Wsh-Flt Ss .765x1.312x.090 NOTE 1

   99# 

56004001 

Wsh-Disc Spring Ss .8x1.1x.021 NOTE 1

  

Service 

Kits

   

K1 

56113107 

Kit-Hardware Pallet Sys 500

           [ ] = Not Shown
            * = Optional, Not Included
      # = Revised or new since last update

NOTE 1:#  Used on machines starting with serial number 4000107283 and above.

revised 4/2016

PALLET SYSTEM 500-2 C-TICK

Kit Item  Ref. No.  Qty  Description

  K1 

 

20 

Washer Flat 3/16 Zinc Plat

 K1  2 

 

11 

Screw-Php-SS-4x3/8-Sms

   

31USP 

Washer Brass Half Hard 1 X

   

45USP 

Quick Disconnect Plug Male

   

115USP 

Washer 1 OD X 9/16 Id X

   

140USP 

Elbow 45deg.Angle 1/4 Male X 1

   

156USP 

Hose Clamp-Size 28-1-9/16- 2 1/2

   8  50248A 

Clamp, 

Hose

   

198USP 

Hose Clamp 48 3-1/2dia 9

   

10 

219USP 

Quick Connect Brass 1/4 FPT

   

11 

230USP 

Retainer Power Cord Water T

 K1  12 

 

24 

Screw-Php-SS-6x1/2-Sms

 K1  13 

 

Screw-Fhp-SS-2x1/4-Sms

 K1  14 

 

Screw-Ph-Combo-Tapping-8x5/8 AB

   

15 

455USP 

Mount Heat Exchanger

   

16 

1130 

Strap-Velcro-1.0 X 11-Black-Hook

   17 

1554 

Mount-Plate-Valve

   18 

1555 

Clamp-Valve-Mount

   19 

1603 

Strap-Buckle/Cord-W/Spur 

Grommet

   

20 

1644 

Switch Rocker Dpst On/Off 20

   

21 

2092 

Wheel 12”X1” Black On Gray 1/2” Axle

   22 

2165 

Gage-Pressure

  K1  23 

 

Scr-Pan Phil 8-32 X .75

  K1  24 

 

Wsh, Flt Sae 5/16

  K1  25 

 

Scr, Soc Hd 1/4-20 X 1.00

  K1  26 

 

Scr, Hex 1/4-20 X 4.25

  K1  27 

 

Nut, Hex Nyl Loc 8-32

  K1  28 

 

Scr, Pan Phil Loc 1/4-20 X .62

  K1  29 

 

Scr, Pan Phil SS 8-32 X .50

  K1  30 

 

Scr, Hex Hd Loc 1/4-20x.50

  K1  31 

 

Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated

  K1  32 

 

Scr-Soc Shd SS Loc .31 X .625 X 1/4-20

  K1  33 

 

Scr-Flt Phil Sm #8 X .50

  K1  34 

 

Scr-Pan Phil Sm #6 X .75

  K1  35 

 

Scr-Pan Phil 8-32 X .31

   36  56113014  1 

Equipment 

Pallet

   37  56113015  2 

Cover-Intake-Pallet

   38  56113016  1 

Cover-Exhaust 

Chamber

   39  56113017  2 

Roller 

Ball-Pallet

   

40 

56113019 

Roller Ball Bushing-Pallet

   41  56113020  1 

Wand 

Clip

   42# 

56113021 

Hose Hanger Ss NOTE 1

   

43 

56113027 

Cover Plate Pressure 500PSI

   

44 

56113029 

Rocker Switch-3 Position

   

45 

56113032 

Vac Motor Intake-3 Stage

   

46 

56113033 

Gasket Vac Intake

   47  56113035  1 

Wand 

Bracket

   

48 

56113040 

Vac Motor 230V-3 Stage

   

56113057 

  Vac Motor Brush Kit-240V

   49  56113046  1 

Harness-Main

   

50 

56113059 

Heat Exch Complete-240v 2000w

   

56113109 

  Kit-Heater Repair PEX

   

51 

56113135 

Vac Hose Rubber 7.75 X 2.0 ID

   52  56412277  1 

Solution 

Hose

   

53 

56113063 

Hose 3/8 ID

   54  56113064  1 

Gasket-Pallet

Содержание PEX 500-C-TICK

Страница 1: ... NO 56091021 REV C PEX 500 C TICK CAUTION DO NOT OPERATE MACHINE UNTIL YOU HAVE READ ALL SECTIONS OF THIS INSTRUCTION MANUAL IMPROPER USE OF THE MACHINE WILL VOID THE WARRANTY INFORMATION OPERATING INSTRUCTIONS MODEL 56113001 ...

Страница 2: ...A 8 Preparing the Machine for Use A 9 Operating the Machine A 10 A 11 After Use After Using the Machine A 12 Maintenance Maintenance Schedule A 12 Power Cord Maintenance A 12 Troubleshooting A 13 Technical Specifications A 13 SECTION II Parts List 15 Decal System 16 17 Pallet System 500 1 C TICK 18 19 Pallet System 500 2 C TICK 20 21 Recovery System 22 Solution System 23 Wiring Diagram 24 25 Optio...

Страница 3: ...out prior written approval from Nilfisk Inc Unapproved modifications will void the machine warranty and make the customer liable for any resulting accidents NAMEPLATE The Model Number and Serial Number of your machine are shown on the Nameplate located on the rear base of the machine This information is needed when ordering repair parts for the machine Use the space below to note the Model Number ...

Страница 4: ...the cord around sharp edges or corners Do not run the machine over the cord Keep the cord away from heated surfaces To unplug grasp the plug not the cord Do not handle the plug the cord or the machine with wet hands Extension cords must be 12 3 and no longer than 50 feet Replace the cord or unplug immediately if the ground prong becomes damaged Connect to a properly grounded outlet only Do not put...

Страница 5: ...electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance If it will not fit the outlet have a proper outlet installed by a qualified electrician Replace the plug if the grounding pin is damaged or broken The Green or Green Yellow wire in the cord is the grounding wire Whe...

Страница 6: ...56091021 PEX 500 C TICK KNOW YOUR MACHINE 1 Solution Hose Quick Disconnect 2 Solution Tank Fill Opening 3 Vacuum Hose Barb 4 Drain Hose 5 Handles 6 Roller Balls 7 Wheel 8 Castor 9 Solution Filter 10 Recovery Tank Shutoff Float ...

Страница 7: ...HINE CONTINUED 11 Recovery Tank Lid 12 Switch Plate 13 Wand Storage Clip 14 Pressure Adjustment Knob 15 Pressure Gauge 16 Pressure Relief Valve 17 Cord Retainer Straps four 18 Hour Meter Optional 19 Wand Retainer Bracket 20 Pigtail Power Cords 21 Hose Hangers two ...

Страница 8: ... and OFF B Vacuum Switch This switch turns the first of the two vacuum motors ON and OFF C Vacuum Switch This switch turns the second of the two vacuum motors ON and OFF D Heat Switch This three position switch controls the water temperature Position I is low temperature Position O is OFF and Position II is high temperature A B C D ...

Страница 9: ...the solution tank with clear water 12 gal 45 5 L capacity If desired add a detergent or rinse of your choice we recommend a CRI approved detergent If you choose to add a detergent to the solution tank be sure to mix well and always follow the use dilution instructions on the detergent label Only use a detergent with a pH between 5 and 10 Although this machine is designed to supply instant hot wate...

Страница 10: ...ion spray pressure rotate the Pressure Adjustment Knob 14 clockwise to increase pressure and counterclockwise to decrease pressure The pump spraying pressure will be observable at the Pressure Gauge 15 while spraying Make sure the cleaning tool is spraying when adjusting the pressure otherwise the pressure reading will be inaccurate 12 Watch the fluid entering the Recovery Tank Lid 11 If there is ...

Страница 11: ...ENGLISH A 11 FORM NO 56091021 PEX 500 C TICK A 11 OPERATING THE MACHINE ...

Страница 12: ...nd cleaning tool Inspect them for damage Fold down the Hose Hangers 21 and the hoses can be wrapped around the machine for storage Set the wand on the Wand Retainer Bracket 19 and secure to the back of the machine at the Wand Storage Clip 13 5 Wipe the machine with a damp cloth Do not use abrasive chemicals or solvents 6 Perform any required maintenance before storage MAINTENANCE SCHEDULE MAINTENA...

Страница 13: ... lid is not seated or gasket is damaged NO SUCTION Ball in the float is blocking air flow Turn off the vacuum so the ball will drop down or the recovery tank is full and needs to be emptied No power to motor s Test the switches Test the vacuum motors LOW HEAT Spraying too long Try spraying for 12 15 seconds or about three strokes Heat exchanger needs to be flushed Wrong tool being used Too much wa...

Страница 14: ......

Страница 15: ...ON PAGE Decal System 16 17 Pallet System 500 1 C TICK 18 19 Pallet System 500 2 C TICK 20 21 Recovery System 22 Solution System 23 Wiring Diagram 24 25 Options Accessories 25 Water Flow Diagram 26 WHEN ORDERING PARTS Use the part numbers from the Ref No columns in this parts list If the Ref No column is blank look under the Kit column to identify which kit contains the part in question then use th...

Страница 16: ...16 PEX 500 C TICK 56091021 1 11 PARTS LIST DECAL SYSTEM C TICK 1 2 3 4 5 revised 7 2012 ...

Страница 17: ...ST DECAL SYSTEM C TICK Kit Item Ref No Qty Description 1 4339 2 Label Caution Extension Cord 2 4344 1 Label Gauge Priming Warning 2 3 56113055 1 Decal PEX 500 4 56380692 1 Label Danger Electric Shock 5 56380831 1 Decal CRI Gold revised 7 2012 ...

Страница 18: ...83 84 85 30 12 23 45 38 1 16 30 3 86 34 70 71 34 87 88 89 90 92 94 93 90 95 95 8 96 97 98 99 14 To Barb On Recovery Tank To Barb On Pump To T Barb From Unloader To Barb On Solution Tank To Barb On Solution Tank To Heater To Heater To Pump To Pressure Gauge To Unloader Valve To Quick Disconnect To Barb On Unloader Valve To Barb On Pressure Relief Assy To Unloader Assy To Pressure Relief Assy To Pum...

Страница 19: ... 1 Used on machines starting with serial number 4000107283 and above revised 4 2016 PALLET SYSTEM 500 1 C TICK Kit Item Ref No Qty Description K1 1 20 Washer Flat 3 16 Zinc Plat K1 2 11 Screw Php SS 4x3 8 Sms 3 31USP 1 Washer Brass Half Hard 1 X 4 45USP 1 Quick Disconnect Plug Male 5 115USP 3 Washer 1 OD X 9 16 Id X 6 140USP 1 Elbow 45deg Angle 1 4 Male X 1 7 156USP 4 Hose Clamp Size 28 1 9 16 2 1...

Страница 20: ...PEX 500 C TICK 56091021 1 11 PARTS LIST PALLET SYSTEM 500 2 C TICK revised 4 2016 72 1 1 1 2 2 10 11 12 12 13 14 16 17 18 19 20 21 22 24 25 28 31 33 35 36 37 41 42 43 44 47 66 67 68 73 78 81 82 30 29 55 91 ...

Страница 21: ... 1 Used on machines starting with serial number 4000107283 and above revised 4 2016 PALLET SYSTEM 500 2 C TICK Kit Item Ref No Qty Description K1 1 20 Washer Flat 3 16 Zinc Plat K1 2 11 Screw Php SS 4x3 8 Sms 3 31USP 1 Washer Brass Half Hard 1 X 4 45USP 1 Quick Disconnect Plug Male 5 115USP 3 Washer 1 OD X 9 16 Id X 6 140USP 1 Elbow 45deg Angle 1 4 Male X 1 7 156USP 4 Hose Clamp Size 28 1 9 16 2 1...

Страница 22: ...shead P K1 4 1 Gasket Lid XLPE 6 5IDx3 16 Thick K1 5 6 Screw Php SS 8 32x1 1 8 6 1277 1 Barb 1 1 2 X FIPT ABS 7 1518 1 Hose Clamp 3 4 X 1 3 4 SS 8 56113013 1 Recovery Tank 9 56113036 1 Recovery Tank Gasket 10 56113039 1 Ball Float Assy 11 56105265 1 Drain Hose 56113126 1 Plug Drain Hose for 56113125 K1 13 1 Lid and Ring 6 Lid W Clear K1 14 56380968 1 O Ring Revised or new since last update Service...

Страница 23: ...1 8 4 805USP 1 Chain Cover 5 905USP 2 Caster Swivel 4 Gray Non MA K1 6 2 Nut Nylon Lock SS 10 32 K1 7 3 Scr Hex SS 1 4 20 X 75 K1 8 16 Scr Hex Hd Loc 1 4 20 x 50 K1 9 3 Wsh Flt SS 260 X 1 000 X 074 10 56113012 1 Solution Tank includes fittings 15 16 11 56113034 2 Hinge Plate 12 207A 1 Filter 40 Mesh S S 1 2NPT FEM 13 901A 1 Lid Tank Sol 14 92BUSP 1 Nipple PVC 1 2 N P T 15 1083 1 Hose Barb 3 8 Barb...

Страница 24: ...ER 1 FERRITE YEL WHT WHT BLK RED RED YEL WHT WHT BLK ORN RED WHT WHT BLK BLU BRN WHT GRN YEL GRN YEL GRN YEL RED BLK L5 CHOKE COIL L5 CHOKE COIL E6 FILTER E6 FILTER E2 HOURMETER OPTION E2 HOURMETER OPTION 1 2 E1 BRIDGE E1 BRIDGE L1 CHOKE COIL L1 CHOKE COIL L4 CHOKE COIL L4 CHOKE COIL S3 S3 1 2 3 4 M M3 VAC 2 M M3 VAC 2 1 2 S2 S2 1 2 3 4 S1 S1 1 2 3 4 M M2 VAC 1 M M2 VAC 1 1 2 L3 CHOKE COIL L3 CHOK...

Страница 25: ...0V 3 Stage 56113057 1 Vac Motor Brush Kit 240V M3 56113040 2 Vac Motor 230V 3 Stage 56113057 1 Vac Motor Brush Kit 240V S1 1644 1 Switch Pump S2 1644 1 Switch Vac S3 1644 1 Switch Vac S4 56113029 1 Switch Heater K1 SW5 399 1 Thermostat K1 SW6 56113030 1 Thermostat K1 S13 NA 1 Thermal Cutout Service Kits K1 56113109 1 Kit Heater Repair OPTIONS ACCESSORIES Item Ref No Qty Description Options 5611310...

Страница 26: ...LOW DIAGRAM BLUE FRESH WATER GREEN 500PSI WATER FLOW PURPLE PRESSURE RELIEF RETURN TO TANK RED 500PSI HEATED WATER FLOW Item Description 1 Solution Tank 2 Fresh Water Inlet Filter 3 500PSI Pump 4 Unloader Valve 5 Pressure Gauge 6 Pressure Relief Valve 7 500PSI Quick Connect 8 Heater ...

Страница 27: ......

Страница 28: ...425 322 0133 800 257 7982 FAX 425 322 0136 11015 47th Ave W Mukilteo WA 98275 VISIT US AT http www usproducts com ...

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