409–10052
SDE Electric Bench Terminator 1490076–2
Rev O
8 of 13
These instructions are specific to the use of Tyco Electronics SDE crimping dies. BE SURE to use only Tyco
Electronics crimping dies.
A. Installation of Shouldered Dies
1. Remove the two die retaining screws from the tool head.
Be sure to keep the die retaining screws. They WILL be required to install shouldered dies.
2. Depress the control lever to open the tool head and place the upper die in the upper jaw of the tool
head so that the largest indenter is facing inward.
3. Insert the die retaining screw through the upper jaw and through the die. Tighten the screw
just
enough to hold the die in place. Do NOT tighten the screw completely at this time.
4. Place the lower die in the moving jaw of the tool head so that the largest anvil is facing inward.
5. Insert the die retaining screw through the lower jaw and through the die. Tighten the screw
just
enough to hold the die in place. Do NOT tighten the screw completely at this time.
6. Release the control lever to close the tool head, making sure the anvils and indenters align properly.
Hold the tool head closed to keep the dies in place, and then tighten both retaining screws.
7. To disassemble, open the tool head, remove the two die retaining screws, and slide the dies out of the
tool head.
B. Installation of Pinned Dies
1. Remove the two die retaining screws from the tool head.
Be sure to keep the die retaining screws. Although they will not be required to install pinned dies, you may need
them for future use.
2. Depress the control lever to open the head and install the anvil die into the moving jaw of the tool
head. The die assembly should be oriented so that the chamfers are positioned toward the front of the
head assembly, and the die markings are facing outward.
3. Insert two die retaining pins and the short die retaining screw into the moving jaw and through the
anvil die. Tighten the screw just enough to hold the die in place. Do
NOT completely tighten the screw at
this time.
4. Install the crimper die into the upper crimping upper crimping jaw of the tool head. The die should be
oriented so that the chamfers are positioned toward the front of the head assembly and the die markings
are facing outward.
5. Insert two die retaining pins and the long die retaining screw into the upper jaw and through the the
crimper die. Tighten the screw just enough to hold the die in place.
6. Check the die alignment by releasing the control lever to close the tool head, making sure the anvil
and indeter align properly. When the dies are properly aligned, fully tighten the the die retaining screws.
7. Install the locator assembly onto the long retaining screw and secure it with the appropriate hex nut.
8. To remove the dies from the tool head, open the tool head, remove the die retaining pins and screws,
and slide the dies out of the tool head.
4.3. Terminator Power Supply
The terminator can be operated with 220/240 Vac
or 110/120 Vac. The voltage selector is located at the rear
side of the terminator. The terminator is set
The terminator is set by the manufacturer at 220/240 Vac.
4.4. Operation
To avoid personal injury, keep fingers clear of the crimp dies when operating the tool. Never place anything in the
crimping dies but terminals and splices.
CAUTION
NOTE
NOTE
NOTE
DANGER
