Tyco Electronics 409-10052 Скачать руководство пользователя страница 11

409–10052

SDE Electric Bench Terminator 1490076–2

Rev O

11 of 13

6. TROUBLESHOOTING

Refer to Figure 11 for troubleshooting information.

PROBLEM

ACTION

Check correct position of connecting cable

Signal lamp doesn’t light

ON/OFF switch in Position “|”?

Inspect fuses

Power supply o.k.? Signal lamp lights up?

Foot pedal correctly connected?

Terminator cannot be operated

Foot pedal locked in?

Release the safety lock by turning knob..

Terminator performs only a half cycle

180

°

 Jogging switch in “Vario” position.  Switch it to “Standard.”

180

°

 Jogging–switch in  “Vario” position!

Terminator not in final position

Switch to “Standard”and try again

Tool head cannot be installed in

Terminator not in final position

Move the device to start position by means
of the double throw switch

Tool head cannot be installed in
holder

Tool head not in final position!

Move crimp anvil to lowest position (see the
instruction sheet of the appropriate tool
head)

Tool head ram doesn’t engage correctly in
terminator ram

Refer to Paragraph 4.1, 
Installation/Removal of the Tool Head

Move the terminator stepwise back by means of the double throw switch

Tool head doesn’t open

Clean and lubricate tool head in the crimp area and inspect for damages

CAUTION:  Never use a damaged tool!

Tool head is under preload

Tool head cannot be removed

Move back stepwise by means of the double–throw switch until tool head can be removed.

 Figure 11

7. MAINTENANCE AND INSPECTION

To avoid personal injury, ALWAYS disconnect the SDE Electric Bench Terminator before performing any maintenance
or inspection.

Tyco Electronics recommends that a maintenance and inspection program be performed periodically to ensure
dependable and uniform terminations. The SDE Electric Bench Terminator should be inspected monthly.
Frequency of inspection should be adjusted to suit your requirements through experience. Frequency of
inspection depends on:

S

The care, amount of use, and handling of the terminator.

S

The type and size of the product crimped.

S

The degree of operator skill.

S

The presence of abnormal amounts of dust or dirt.

S

Your own established standards.

It is recommended that all moving parts (particularly the  movable driving parts) of the tool be lubricated  from
time to time. Lubrication not only keeps the tooling operating efficiently, it  protects the tooling from humidity.

For die closure inspections and plug gage dimensions, as well as inspections of the crimp areas, and crimping die
maintenance, refer to the appropriate die assembly instruction sheet.

7.1. Cleaning

Remove dust, moisture, and other contaminants with a clean soft brush, or a soft, lint–free cloth. Do NOT use
objects or cleaning materials that could damage tooling. Re–lubricate the sliding surfaces of the head assembly
as described in Paragraph 6.3 before placing the head back into service.

DANGER

NOTE

Содержание 409-10052

Страница 1: ...minator 1490076 2 1 INTRODUCTION 3 2 DESCRIPTION 3 3 RECEIVING INSPECTION AND INSTALLATION 6 3 1 Receiving Inspection 6 3 2 Installation 6 4 OPERATION 6 4 1 Installation and Removal of SDE Tool Head 1...

Страница 2: ...age resulting from improper usage void the manufacturer s warranty S Terminator cycle is initiated by means of a safety foot pedal which must be held down during the entire cycle NOTE The safety lock...

Страница 3: ...or severe injury Denotes a condition which may result in product or equipment damage Highlights special or important information Dimensions in this manual are in metric units with U S customary units...

Страница 4: ...076 2 are contained in Figure 2 SPECIFICATIONS Dimensions 390mm X 260mm X 200mm 15 5 in X 10 in X 8 in Weight 13kg 29 lbs Power Requirements 220 Vac 240 Vac 50 60 Hz 110 Vac 120 Vac 60 Hz Power Consum...

Страница 5: ...Switch Position Standard Operation Press One Time for a Full Cycle 180 Jogging Switch Position Vario Operation Adjustment by Knob on Left Side of Terminator Press 2 Times for a Full Cycle Double Thro...

Страница 6: ...4 A for instructions on plugging the cord into the outlet If required secure the terminator to the bench 4 OPERATION To avoid personal injury do not cycle the SDE Electric Bench Terminator without the...

Страница 7: ...409 10052 SDE Electric Bench Terminator 1490076 2 Rev O 7 of 13 Figure 6 Guide Ram Figure 7 Tool Head Control Lever Figure 8...

Страница 8: ...lever to open the head and install the anvil die into the moving jaw of the tool head The die assembly should be oriented so that the chamfers are positioned toward the front of the head assembly and...

Страница 9: ...s are opened retracted with the control lever at the front of the tool head in order to insert the connector to be crimped 4 After the connector is properly positioned in the crimp dies release the co...

Страница 10: ...mp height with a flat bladed screwdriver There are four different crimp heights Refer to Figure 10 Although Tyco Electronics normally recommends Position No 2 adjustment of the manufacturer Positions...

Страница 11: ...k stepwise by means of the double throw switch until tool head can be removed Figure 11 7 MAINTENANCE AND INSPECTION To avoid personal injury ALWAYS disconnect the SDE Electric Bench Terminator before...

Страница 12: ...ekly basis S Lubricate the head assembly used weekly on a monthly basis Wipe the excess grease from the head assembly particularly in the die closure areas The grease transferred from the die closure...

Страница 13: ...409 10052 SDE Electric Bench Terminator 1490076 2 Rev O 13 of 13 9 CIRCUIT DIAGRAM Figure 13 contains the terminator circuit diagram Figure 13 10 REVISION SUMMARY New release per EC 0990 0301 04...

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