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409–10052
SDE Electric Bench Terminator 1490076–2
Rev O
11 of 13
6. TROUBLESHOOTING
Refer to Figure 11 for troubleshooting information.
PROBLEM
ACTION
’
Check correct position of connecting cable
Signal lamp doesn’t light
ON/OFF switch in Position “|”?
Inspect fuses
Power supply o.k.? Signal lamp lights up?
Foot pedal correctly connected?
Terminator cannot be operated
Foot pedal locked in?
Release the safety lock by turning knob..
Terminator performs only a half cycle
180
°
Jogging switch in “Vario” position. Switch it to “Standard.”
180
°
Jogging–switch in “Vario” position!
Terminator not in final position
Switch to “Standard”and try again
Tool head cannot be installed in
Terminator not in final position
Move the device to start position by means
of the double throw switch
Tool head cannot be installed in
holder
Tool head not in final position!
Move crimp anvil to lowest position (see the
instruction sheet of the appropriate tool
head)
Tool head ram doesn’t engage correctly in
terminator ram
Refer to Paragraph 4.1,
Installation/Removal of the Tool Head
’
Move the terminator stepwise back by means of the double throw switch
Tool head doesn’t open
Clean and lubricate tool head in the crimp area and inspect for damages
CAUTION: Never use a damaged tool!
Tool head is under preload
Tool head cannot be removed
Move back stepwise by means of the double–throw switch until tool head can be removed.
Figure 11
7. MAINTENANCE AND INSPECTION
To avoid personal injury, ALWAYS disconnect the SDE Electric Bench Terminator before performing any maintenance
or inspection.
Tyco Electronics recommends that a maintenance and inspection program be performed periodically to ensure
dependable and uniform terminations. The SDE Electric Bench Terminator should be inspected monthly.
Frequency of inspection should be adjusted to suit your requirements through experience. Frequency of
inspection depends on:
S
The care, amount of use, and handling of the terminator.
S
The type and size of the product crimped.
S
The degree of operator skill.
S
The presence of abnormal amounts of dust or dirt.
S
Your own established standards.
It is recommended that all moving parts (particularly the movable driving parts) of the tool be lubricated from
time to time. Lubrication not only keeps the tooling operating efficiently, it protects the tooling from humidity.
For die closure inspections and plug gage dimensions, as well as inspections of the crimp areas, and crimping die
maintenance, refer to the appropriate die assembly instruction sheet.
7.1. Cleaning
Remove dust, moisture, and other contaminants with a clean soft brush, or a soft, lint–free cloth. Do NOT use
objects or cleaning materials that could damage tooling. Re–lubricate the sliding surfaces of the head assembly
as described in Paragraph 6.3 before placing the head back into service.
DANGER
NOTE